A lot of different chemical reactions take place in the biochemical process of biogas formation but the most important of them include the reaction of bonding carbon dioxide with hydrogen and the decomposition of acetic acid. Other factors, such as temperature, pH, etc., only limit the amount of methane or, in extreme cases, they even stop the process of methane formation. The paper presents an analysis of the influence of the amount of available carbon in the substrate and inoculum on biogas production, as well as of the validity of the relation between methane production and carbon/hydrogen ratio which is often mentioned in the literature. The analyses were made on the basis of the results of several dozen laboratory experiments on methane production for five groups of substrates: cultivated plants, animal faeces, plant waste, animal waste and municipal waste. This provided the basis for the formulation of the conclusion that there is no significant relation between the carbon/hydrogen ratio and methane production, and an alternative biogas calculator was suggested to estimate methane production with the known content of carbon in the substrate and inoculum. This calculator was also adapted to the conditions of agricultural biogas plants, and then it was tested in those conditions. It should also be mentioned that the innovative aspect of the study presented herein is the model developed for the estimation of methane production on the basis of carbon content only, providing estimates with a smaller error than in the case of the calculators!
The effect of mechanical pre-treatment of nine different agricultural substrates minced to particle sizes of 1.5 mm, 5 mm and 10 mm on biogas and methane yields and fermentation kinetics was investigated. The results showed, that for five of the nine tested substrates (grass, Progas rye, Palazzo rye, tall wheatgrass, beet), a higher biogas production was obtained for the degree of fragmentation of 10 mm compared to fragmentation of 5 mm and 1.5 mm. For fragmentation of 5 mm, the highest biogas production was achieved for sorghum silage, Atletico maize and Cannavaro maize-649.80, 735.59 and 671.83 Nm 3 /Mg VS, respectively. However, for the degree of fragmentation of 1.5 mm, the highest biogas production (510.43 Nm 3 /Mg volatile solid (VS)) was obtained with Topinambur silage. The modified Gompertz model fitted well the kinetics of anaerobic digestion of substrates and show a significant dependence of the model parameters H max (biogas production potential) and R max (maximum rate of biogas production) on the degree of substrate fragmentation.
Abstract:The research concerned the elaborate of non-waste biogas production technology based on the development of digestate from anaerobic digestion. In the anaerobic digestion process, the substrates of plant origin in the form of silage were used. The digestate obtained after biogas production was processed using the ORTWED method into a valuable granulated organic-mineral fertilizer, which contains a solid fraction of digestate, calcium and biogenic elements. This method can be successfully applied in agriculture in the context of its sustainable development due to the growing problem of utilization of digestate forming in agricultural biogas plants.
This study was carried out to estimate the relevance of biological supplementation in improving the economic efficiency of anaerobic digestion (AD). Three kinds of silages—maize, grass, and igniscum—were initially inoculated with digestate and then supplemented with one of four vaccines containing different bacteria species (APD®, PPT®, JENOR®) or a yeast and mold mixture (HAP®). In addition, each plant silage was fermented without any additives (control A—maize silage, B—grass silage, and C—igniscum silage). The biodegradability process was performed in batch tests at a mesophilic temperature (38 °C). To compare the energetic efficiency of AD, the process kinetics, biogas, and methane production were analyzed. We found that the applied supplementation measures improved biogas production in the case of maize and igniscum (7–62% higher than controls), but decreased the yield of AD when grass silage was fermented (2–34% lower than controls). The greatest increase in methane production (by 79%) was observed when maize silage was digested with the PPT® pretreatment, with 427 Nm3∙Mg−1 VS (volatile solids).
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