Chemical dust suppression is an effective dust control technology. A dust suppressant component evaluation method that facilitates a complete selection of safe, efficient, and economical chemical materials has not been explored. Considering dust suppression performance, environmental safety, and cost-effectiveness of chemical dust suppressant technology, this study constructs a comprehensive evaluation index system of chemical dust suppressant performance, including the wetting performance, hygroscopic performance, bonding performance, annual cost per unit area, pH value of dust suppression solution, chemical toxicity, and chemical corrosion. Among them, the index characterizing the wetting performance of the solution is the sedimentation wetting time, which is determined by the dust sedimentation experiment; the index characterizing the hygroscopic performance of the solution is the evaporation stability time, which is determined by the evaporation experiment of the solution on the dust surface; the index to characterize the bonding performance of the solution is the surface wind erosion rate, which is determined by the wind erosion experiment of the solution on the dust surface; the toxicity of the solution is evaluated by the LD50 of the solution; the index to characterize the corrosion performance of the solution is the Q235 monthly steel corrosion rate, which is determined by the Q235 steel corrosion test. Corresponding evaluation parameters are determined including sedimentation wetting time, evaporation stabilization time, surface wind erosion rate; annual average use cost per unit area; solution pH value, chemical acute toxicity classification, monthly corrosion rate of Q235 steel, and corresponding standard test methods are also provided. In order to evaluate the comparability of the results, according to the specific requirements of the evaluation index system and the distribution characteristics of the measurement data, the data of each evaluation and detection index are standardized by linear transformation, range transformation and other methods, so that the obtained results are comparable. Considering the differences in the actual performance requirements of dust suppressants in different usage scenarios, the weights of evaluation indicators at all levels can be set independently and flexible. The experimental test data obtained through the example shows that: among the four chemicals selected to participate in the experiment, the comprehensive dust suppression performance score of Triton X-100 solution is in the poor-grade category. The comprehensive dust suppression performances of calcium chloride solution, water, and polyacrylamide solution scored high in the average-grade category. The comprehensive evaluation process is logically correct, and the results are consistent with the phenomena observed in the experiment, consistent with conventional understanding, and have strong credibility. This method can provide a standardized evaluation technique and test process for the comprehensive performance evaluation and comparison of chemical materials and dust suppressants.
In order to solve the problem of low efficiency of dust-catching by water mist to the hard-to-wetting and respirable dust, a new wetting type dust suppressant of Gemini was proposed based on the analysis of the wetting effect of water mist. Based on the evaluation indexes of surface tension, contact Angle, wetting and settling rate of dust spray, the performance of polyquaternary ammonium salt AG-101, dodecanol polyoxyethylene etheryl dimethyl ammonium chloride, octyl alcohol polyoxyethylene etheryl dimethyl decyl ammonium chloride and macromolecular cationic PCD Gemini surfactants were optimized, and had carried on the dust-suppression performance in a certain open-pit iron mine field experiment research. The results show that the comprehensive dust suppression performance of mass concentration of 2.0% of quaternary ammonium salt polymer AG-101 is the best, indoor experimental tests showed the dust rate is 4.2 times the speed of water, the field test showed that the initial wetting speed is 4.4 times the speed of water, and the action time of dust and water mist suppression is shortened obviously. The field application proves that the total dust removal efficiency is 82.3% (water is 56.6%), which is 45.4% higher than that of water. The dust removal efficiency of respirable dust is 92.1%, which is 16.5% higher than that of water. The research results provide a new dust suppressing agent for optimization of mine spray dust removal.
To investigate the influence of surface tension and viscosity on the atomization performance of solid cone nozzles and improve their dust reduction efficiency in industrial and mining enterprises, this study employed a self-built PDPA dust-fog coupling experimental system to explore the effects of different surface tension and viscosity solutions on atomization performance from three aspects: axial, radial, and fog field distribution. The experimental results indicate that compared with surface tension, surface tension has a greater influence on droplet size and velocity in the axial direction. In the radial direction, increasing surface tension and reducing viscosity within a certain range can make the droplet size and velocity distribution more uniform. Additionally, surface tension and viscosity significantly affect the fog field distribution. It was found that a decrease in surface tension can result in a closer proximity of the droplet velocity and size expansion area to the nozzle, while an increase in viscosity can lead to a more prolonged stable area. Furthermore, optimizing the surface tension and viscosity can significantly enhance the efficacy of dust reduction for respirable dust. Consequently, the application of the aforementioned atomization principles to regulate the fog field characteristics of solid cone nozzles can effectively mitigate dust in the production process and augment the dust reduction rate of industrial and mining enterprises.
Aiming at the problem of low efficiency of capturing respirable and hydrophobic dust in water mist dust removal technology, a chemical dust suppression method is adopted. Based on the research idea of improving the wetting efficiency of water mist, prolonging the droplet retention time, and improving the contact opportunity with dust, the experiments of dust sedimentation time, solution spreading area, and water loss rate are selected to evaluate the wetting efficiency and anti-evaporation performance of dust suppression water mist. Considering the special double-chain structure of the Gemini surfactant and its high wettability, it is preferred as the main dust suppression component. Based on the indoor experimental data, the optimized formula of the composite wet water mist dust suppressant was obtained by CCD-RSM(central composite design-response surface methodology). The comparison of indoor experimental data shows that the sedimentation time of the dust sample in the water mist dust suppressant is 5.0 times faster than that of pure water, the spreading area of the dust suppressant solution is 1.8 times that of pure water, and the water loss rate of the dust sample treated by the dust suppressant is 70% that of pure water. The field investigation results show that compared with pure water mist, the dust removal rates of the Gemini wetting dust suppressant for respirable dust and total dust are 90.3 and 71.1%, respectively, which are 10.5 and 22.5% higher than that of pure water mist. It can be proved that improving the wetting efficiency and anti-evaporation performance of spray mist will increase the dust removal efficiency.
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