A compact water-cooled thermoelectric generator (TEG) based on a portable gas stove was designed and analyzed to supply electricity in off-grid scenarios. The TEG incorporates a newly designed heat collector, eight thermoelectric (TE) modules, and a radiator to ensure its portability (5.9 kg) and sufficiency of electric power (12.9 W). Detailed measurements and discussions on power load feature and TE efficiency are presented. Experiments showed that the power generation capability of the proposed TEG is compromised by its compactness over previous water-cooled TEGs. A theoretical model incorporated with heat leaks from various origins has been developed to illustrate that the designed TEG exerts the potential of every TE module, and to reveal the proportion of various heat fluxes. The predicted electric power, various heat fluxes, and TE efficiency agree well with experimental data. The limitations of TE efficiency and the nonlinearity caused by Joule heat are discussed quantitatively.
In order to provide heat and electricity under emergency conditions in off-grid areas, a stove-powered thermoelectric generator (STEG) was designed and optimized. No battery was incorporated, ensuring it would work anytime, anywhere, as long as combustible materials were provided. The startup performance, power load feature and thermoelectric (TE) efficiency were investigated in detail. Furthermore, the heat-conducting plate thickness, cooling fan selection, heat sink dimension and TE module configuration were optimized. The heat flow method was employed to determine the TE efficiency, which was compared to the predicted data. Results showed that the STEG can supply clean-and-warm air (625 W) and electricity (8.25 W at 5 V) continuously at a temperature difference of 148 °C, and the corresponding TE efficiency was measured to be 2.31%. Optimization showed that the choice of heat-conducting plate thickness, heat sink dimensions and cooling fan were inter-dependent, and the TE module configuration affected both the startup process and the power output.
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