Laser Micro Sintering was introduced to the international community of freeform fabrication engineers in 2003 and has since been employed for a variety of applications. It owes its unique features to certain effects of q-switched pulses that formerly had been considered detrimental in selective laser sintering. Besides sub-micrometer sized powders also materials with grain sizes of 1-10 micrometers can be sintered. Surface and morphology of the product are influenced by grain size and process environment. First results have been achieved with processing ceramic materials. A comprehensive overview of the process and the features is given supported by experimental evidence. Routes of further development are indicated.

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Miniaturization is one of the main imperatives in high‐tech development and therefore a persistent challenge for mechanical engineering. Recently a freeform technique – Laser Micro Sintering – has been developed by which micro parts with an overall resolution of 30 μm can be produced from powder materials. The technique is a generative freeform fabrication method based on selective laser sintering; it can produce hollows and undercuts and does not afford shape‐specific tools. Functional micro bodies can be generated from metals and ceramics.