The infrared (IR) transmission and reflection properties of the ceramic thermal barrier coatings have great implications on the overall performance of a component operated at high temperatures, where a significant amount of heat from external IR radiation will propagate through the coating toward the underlying substrate. A hightemperature photonic structure can be used to limit this radiation transport while operating at temperatures above 1000°C. Herein, we present the concept of a broadband and angle-insensitive IR reflector, based on 3D photonic crystals (PhCs) that consists of a ceramic material with high thermal stability and low thermal conductivity. We numerically demonstrate that the multistack ceramic 3D PhCs can provide >80% of bi-hemispherical reflectance in the wavelength region of 1-5 μm.

No abstract

No abstract

A facile deposition method of 3D photonic crystals made of yttrium-stabilized zirconia (YSZ) was developed. YSZ nanoparticles with primary particle size below 10 nm and cubic crystalline phase were synthesized by hydrothermal treatment of solutions of zirconyl nitrate, yttrium nitrate and acetylacetone. Before coassembly with polystyrene (PS) microspheres, a dispersant Dolapix CE64 was added to the dialyzed sol of YSZ nanoparticles to render their surface negatively charged. Vertical convective coassembly resulted in 3D ordered YSZ/PS hybrid films, which were inverted at 500 °C in air to produce inverse opals. The linear shrinkage of the coatings was in the range 15-20%, below previously reported values for YSZ. The obtained coatings demonstrated pronounced photonic properties and retained their ordered structure after annealing at 1000 °C for 2 h. Increasing the filling fraction of crystalline nanoparticles in the templates should enable production of fully functional 3D photonic crystals for applications in high-temperature photonics.

A strategy for stacking multiple ceramic 3D photonic crystals is developed. Periodically structured porous films are produced by vertical convective self-assembly of polystyrene (PS) microspheres. After infiltration of the opaline templates by atomic layer deposition (ALD) of titania and thermal decomposition of the polystyrene matrix, a ceramic 3D photonic crystal is formed. Further layers with different sizes of pores are deposited subsequently by repetition of the process. The influence of process parameters on morphology and photonic properties of double and triple stacks is systematically studied. Prolonged contact of amorphous titania films with warm water during self-assembly of the successive templates is found to result in exaggerated roughness of the surfaces re-exposed to ALD. Random scattering on rough internal surfaces disrupts ballistic transport of incident photons into deeper layers of the multistacks. Substantially smoother interfaces are obtained by calcination of the structure after each infiltration, which converts amorphous titania into the crystalline anatase before resuming the ALD infiltration. High quality triple stacks consisting of anatase inverse opals with different pore sizes are demonstrated for the first time. The elaborated fabrication method shows promise for various applications demanding broadband dielectric reflectors or titania photonic crystals with a long mean free path of photons.