Previous studies have often assumed that the mechanical properties of Carbon Fibre Reinforced Plastics (CFRP) remain unchanged during drilling. In fact, due to the increase in drilling temperature, the mechanical properties of the composites change greatly, and this then affects the critical force. In addition, previous studies have often assumed that the failure mode of CFRP drilling was a type I crack failure. In fact, due to the complexity of the CFRP drilling process, the failure modes are often coupled with different failure modes, so type I cracks alone cannot reflect the actual cracking situation. Therefore, a three-dimensional drilling Finite Element Modeling (FEM) was established to analyze the failure modes of CFRP drilling delamination, and the I/III mode was determined; then, a new drilling critical force mechanics model, which considers the temperature dependence of CFRP mechanical properties and the failure modes of CFRP drilling delamination, was established based on the classical drilling critical force mechanics model; the results of the mechanics model were validated by drilling critical force experiments under different temperatures. The effects of the temperature dependence of CFRP mechanical properties on the drilling critical force were investigated and analyzed.
Previous research has found that lower temperature drilling is helpful to improve the hole quality of carbon fiber reinforced polymer (CFRP). However, the influence of the lower temperature drilling process on the mechanical behavior of composites is yet not fully understood. To examine the influence of the lower temperature drilling process on the mechanical behavior of CFRP, the open hole CFRP specimens used for mechanical tests were obtained with three cases: drilling with −25 °C/uncoated carbide drills/(1000 rpm, 0.02 mm/r), 23 °C/coated carbide drills/(4000 rpm, 0.03 mm/r), and 23 °C/uncoated carbide drills/(1000 rpm, 0.02 mm/r), respectively; corresponding, three groups of open-hole specimens are obtained: specimens drilling at low-temperature with low damage, specimens drilling at room-temperature with low damage and specimens drilling at room-temperature with low damage; the mechanical behavior of the three groups specimens were obtained by static tensile, tensile–tensile fatigue cyclic tests and residual tensile strength test. The results have shown that the mechanical properties of specimens with a low-temperature drilling process is lower than those of the specimen with a normal drilling process due to the better drilling quality. The damage accumulation in specimens was increased with the damage degree of the original hole, the greater the damage degree, the worse the mechanical properties.
The bridge-type bridge crane is a common lifting equipment used in modern factories and workshops. During the crane’s operation, the positioning of the trolley and the swing of the load can significantly impact the bridge crane’s safety and reliability. In this paper, we propose a variable universe fuzzy multi-parameter self-tuning PID (VUFMS-PID) control strategy for controlling the trolley’s movement. Our control strategy uses scaling factor variation to dynamically adjust the number of fuzzy control rules based on the system error and error rate of change. This approach improves control accuracy and enhances the crane’s stability and safety. Simulation results demonstrate that our proposed control strategy outperforms both the fuzzy PID and traditional PID control strategies. Specifically, it reduces the crane trolley’s positioning time and the maximum swing angle of the load. Our control strategy exhibits good adaptive ability and robustness, which further improves the stability and safety of the bridge-type bridge crane operation.
To study the deformation law and forming defects of hemispherical molding of unidirectional carbon fiber reinforced polymer (UN-CFRP), hemispherical molding experiments were carried out, and a three-dimensional finite element model of single-ply UN-CFRP hemispherical molding was established. The results show that the established finite element model can accurately predict the molding deformation law and forming defects of UN-CFRP. The results indicate that the fiber at the top of the sample is uniformly distributed; the fiber on both sides of the sample top and parallel to the fiber direction is local dispersion; the fiber at both sides of the bottom is trapezoidal splitting. The results at the bending corner show that the bending quality is better when the angle between the fiber direction and the tangent of the circular bend is in the range of 70-90°; it is easy to produce extrusion wrinkling when the angle between the fiber direction and the tangent of the circular bend is 15-70°; it is easy to produce extrusion accumulation when the angle between the fiber direction and the tangent at the circular bending is in the range of 0-15°. The results of cross-ply UN-CFRP hemispherical molding show that the full spreading property is good, and there is no obvious fold in the bending part.
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