In this paper, a novel method of pressurized metallurgy technology was proposed to improve cast structure of M42 high speed steel (HSS). The effect of solidification pressure (0.1, 1 and 2 MPa) on the cast structure of M42 HSS was investigated by means of experimental analysis and calculation of Thermo-Calc and DICTRA software. Increasing solidification pressure can obviously enhance cooling rate by improving interfacial heat transfer coefficient, which results in some remarkable improvement of the cast structure of M42 HSS. Firstly, the primary/secondary dendrite arm spacing and the average thickness of eutectic ledeburite reduce, which means dendrite structure is refined and eutectic ledeburite more homogeneously distributes with smaller size. Secondly, increasing solidification pressure, the volume fraction of M 6 C carbides decreases obviously and that of M 2 C increases correspondingly. And the morphology of M 2 C carbide changes from larger size lamellar and straight-rod shape into smaller size curved-rod morphology under higher solidification pressure due to larger nucleation number and overgrowth of γ, indicating that carbides are refined and distribute more uniformly. At last, higher solidification pressure is beneficial to reduce the lamellar spacing of M 2 C carbide and make compositions distribute more homogeneously.

Effect of nitrogen on microstructure and corrosion behaviour of high nitrogen martensitic stainless steels manufactured by pressurized metallurgy was investigated by microscopy, electrochemical and spectroscopy analyses. Results indicated that increasing nitrogen content significantly enhanced the corrosion properties of martensitic stainless steels, while excess nitrogen deteriorated the corrosion resistance. The impacts of increased nitrogen content could be summarized as three aspects: the change of precipitation content and conversion of main precipitates from M23C6 to M2N; the enhanced protection performance of passive film by enrichment of Cr, especially Cr2O3 and CrN; the improved repassivation ability by increased nitrogen content in solid solution.

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The ablative properties of elastomeric insulations are often inadequate for solid rocket motor (SRM) applications. These materials exhibit relatively high erosion rates during the operation of an SRM unless the charred insulation layers are reinforced with suitable fibre fillers. As alternatives to traditional synthetic rubber materials, flexible semi-inorganic rubbers such as polyphosphazene elastomers are now used as state-of-the-art heat-shielding materials. We have successfully managed to prepare a poly(diaryloxyphosphazene) elastomer (PDPP) as well as some insulation materials that are free of any fibrous fillers (with only the addition of inorganic oxides, such as fumed silica and zinc oxide). These polyphosphazene insulations exhibit excellent linear ablation rates (0.08 mm s−1 after a 20 s ablation test) as compared to synthetic organic rubbers. In addition, integrated and rigid charred layers without noticeable swells are formed on the surfaces of the matrices resulting in ‘coral fleece-like’ hollow microtubes, which show better ablative resistance performance than do traditional insulations. The pyrolysis products of PDPP have been characterized by pyrolysis gas chromatography mass spectrometry and the mechanism of its decomposition is also discussed.

The cellular automaton‐finite element (CAFE) model is used to simulate solidification structures of 19Cr14Mn0.9N high nitrogen steel under different solidification pressures. The effect of solidification pressure on model parameters is firstly investigated. After validation, this model is used to clarify the effect of solidification pressure on compactness degree with number of grains and primary dendrite arm spacing (λ1). The results show that increasing solidification pressure from 0.5 to 1.2 MPa exhibits a significant increment (200 W m2 K−1)) on heat transfer coefficient and slight change for other model parameters. The model validation indicates CAFE model can accurately simulate solidification structure under higher solidification pressure. Under higher solidification pressure, the primary dendrite arm spacing (λ1) of central equiaxed grain becomes smaller and the number of grains of the whole ingot increases obviously, revealing a further improvement on the compactness degree of ingot. At a given pressure, the decrement in the number of grains is obvious away from the edge of ingot. With increasing solidification pressure, a more significant increment in the number of grains exists at columnar grain zone than that at central equiaxed grain zone, suggesting a greater increasing tendency of compactness degree at columnar grain zone.

The relationship between microstructure and corrosion behavior of martensitic high nitrogen stainless steel 30Cr15Mo1N at different austenitizing temperatures was investigated by microscopy observation, electrochemical measurement, X-ray photoelectron spectroscopy analysis and immersion testing. The results indicated that finer Cr-rich M2N dispersed more homogeneously than coarse M23C6, and the fractions of M23C6 and M2N both decreased with increasing austenitizing temperature. The Cr-depleted zone around M23C6 was wider and its minimum Cr concentration was lower than M2N. The metastable pits initiated preferentially around coarse M23C6 which induced severer Cr-depletion, and the pit growth followed the power law. The increasing of austenitizing temperature induced fewer metastable pit initiation sites, more uniform element distribution and higher contents of Cr, Mo and N in the matrix. In addition, the passive film thickened and Cr2O3, Cr3+ and CrN enriched with increasing austenitizing temperature, which enhanced the stability of the passive film and repassivation ability of pits. Therefore, as austenitizing temperature increased, the metastable and stable pitting potentials increased and pit growth rate decreased, revealing less susceptible metastable pit initiation, larger repassivation tendency and higher corrosion resistance. The determining factor of pitting potentials could be divided into three stages: dissolution of M23C6 (below 1000 °C), dissolution of M2N (from 1000 to 1050 °C) and existence of a few undissolved precipitates and non-metallic inclusions (above 1050 °C).

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This study systematically investigated the influence of high nitrogen (N) addition (0.205 wt.%) on microstructure and mechanical properties of as-cast M42 high speed steel. The results demonstrate that the conventional and high-nitrogen M42 cast ingots are mainly composed of martensite, retained austenite and various precipitates (M 2 C, M 6 C as well as MC in M42 cast ingot or M(C, N) in M42N cast ingot). The addition of N could increase the retained austenite content, trigger the transformation of MC to M(C, N), favor the formation of M 2 C at the expense of M 6 C, and improve the distribution uniformity of M 6 C at the macroscopic scale. Moreover, the addition of N could lead to the reduction of the secondary dendrite arm spacing as well as the decrease of the thickness and area fraction of eutectic carbides, and improve the distribution uniformity of eutectic carbides at the microscopic scale. The M(C, N) particles form directly from the liquid phase prior to the formation of primary austenite, which could act as the heterogeneous nuclei of primary austenite and thus promote the refinement of the as-cast microstructure. The addition of N slightly decreases the macro-hardness and ultimate compression strength of the cast ingot but increases its ductility, which could be ascribed to the increase of retained austenite content and the reduction in the amount of eutectic carbides. Therefore, high N addition can significantly improve the as-cast microstructure of M42 high speed steel, which is promising for the further enhancement of the mechanical property and service life of the final product.KEY WORDS: M42 high speed steel; pressurized metallurgy; nitrogen; as-cast microstructure; precipitates; mechanical property. N i J J J J J D