One significant contribution to the anodic potential during aluminium electrolysis is the formation of CO 2 bubbles that screen the anode surface. This effect creates an additional ohmic resistance as well as an increased reaction overpotential, hyperpolarisation, as the effective surface area decreases. This work aims to improve the understanding of how anode properties -including isotropy at the optical domain level, wettability (towards electrolyte), surface roughness and porosity -affect bubble 2 evolution. Pilot anodes, made with single source coke types varying in isotropy, were used to study bubble evolution by electrochemical methods. In order to retain bubbles during experiments, anodes were designed to have only horizontal surface area.Bubble formation and release were monitored at different current densities, and were tracked by measuring the oscillations in anode potential and series resistance. Anodes made from different cokes were found to have different bubble evolution properties, possibly due to variation in the density of nucleation sites at the surface of each anode and varying anode-electrolyte wettability.

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In aluminium electrolysis cells the anodic process is associated with a substantial overpotential. Industrial carbon anodes are produced from a blend of coke materials, but the effect of coke type on anodic overpotential has not been well studied. In this work, lab-scale anodes were fabricated from single cokes and electrochemical methods were subsequently used to determine the overpotential trend of the anode materials. Attempts were then made to explain these trends in terms of both the physical and chemical characteristics of the baked anodes themselves and their raw materials. Routine coke and anode characterisation methods were used to measure properties such as impurity concentrations and reactivity (to air and CO 2 ), while non-routine characterisation methods were applied to study other surface and structural properties. It was found that the overpotential trend of the anodes correlated well with many of the properties studied, and explanations for these observed correlations are suggested. These findings offer exciting possibilities for reducing the energy demand of the anodic process.