Apatite-type lanthanum silicate based films have attracted significant interests to use as an electrolyte of solid oxide fuel cells (SOFCs) working at intermediate temperature. We have prepared Mg doped lanthanum silicate (MDLS) films on NiO-MDLS cermet substrates by spin coating and sintering of nano-sized printable paste made by beads milling. Changes in crystal structure and microstructure of the paste films with the sintering temperature have been investigated to show that porous network structure with a grain growth evolves up to 1300 °C, whereas densification occurred above 1400 °C. Anode supported SOFCs using the pasted MDLS films were successfully fabricated: an open circuit voltage of 0.91 V and a maximum power density of 150 mW cm −2 measured at 800 °C were obtained with the electrolyte film sintered at 1500 °C.
Dense films of an oxygen-excess-type solid electrolyte (OESE) based on Mg-doped lanthanum silicate (MDLS) were fabricated and applied to electrolyte materials for intermediate temperature solid oxide fuel cells (IT-SOFCs). To obtain dense MDLS films on NiO-MDLS porous substrates, a conventional spin-coating technique using the MDLS printable paste, obtained by mixing nano-sized MDLS particles and a dispersant, was employed. The Ni-MDLS anode supported single cells were then fabricated by printing porous cathode layer onto the electrolyte film surface. By optimizing fabrication conditions of an MDLS film and cathode, the highly active cathode/OESE interface (ASR = 0.23 cm 2 at 873 K) were successfully obtained, which resulted in high power density of 0.166 W cm -2 at 873 K in the fuel cell test when operated with argon-diluted hydrogen and pure oxygen as the fuel and the cathode gas, respectively.
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