The phenomenon of electrostatic charge generation and its effects on granular flow behavior in a pneumatic conveying system was studied. The main parameters used for quantitative characterization of the phenomenon were the induced current, particle charge density, and equivalent current of the charged granular flow. These were measured using a digital electrometer, Faraday cage, and modular parametric current transformer, respectively. Three different flow patterns corresponding to different electrostatic effects within the pneumatic conveying system were observed, and these were named the disperse flow, half-ring flow, and ring flow patterns. It was found that the induced current, particle charge density, and equivalent current increased with decreasing flow rates. Electrostatic effects generally become stronger with time, and this may lead to clustering behavior occurring even in the disperse flow regime. The effects of several factors such as pipe wall material, particle composition, relative humidity of the conveying air used, and the presence of an antistatic agent in the system were investigated and found to be important in determining the electrostatic charge generation characteristics and granular flow patterns observed.
Impact electrification between an elastic sphere and a metal plate has been studied experimentally. To find out how charge transfers between the contact bodies, the voltage profiles at the impact are measured under various experimental conditions using a digital oscilloscope, and simultaneously the contact deformation of the sphere is visualized with a high-speed camera. The initial charge on the sphere and the transferred charge are obtained from the integrated voltage with respect to the elapsed time of the impact process. The variation of the electrification by repeated impacts is analysed by taking account of the initial charge and charge relaxation with elapsed time. Furthermore, the relationship between the transferred charge and the contact area as a function of the impact velocity is investigated based on the electrification theory and Hertz analysis of elastic contact deformation.
Pharmaceutical powders are very prone to electrostatic charging by colliding and sliding contacts with walls and other particles. In pharmaceutical formulation processes, particle charging is often a nuisance and can cause problems in the manufacture of products, such as affecting powder flow, and reducing fill and dose uniformity. For a fundamental understanding of the powder triboelectrification, it is essential to study charge transfer due to a single contact of a particle with a target plane under well-defined physical, mechanical and electrical conditions. In this study, charge transfer due to a single impact of a particle against a stainless steel target was measured for alpha-lactose monohydrate, aspirin, sugar granules and ethylcellulose. The amount of transferred charge is expressed as a function of impact velocity and impact angle as well as the initial charge. The maximum contact area during impact between a particle and a target plane is estimated by an elastic-plastic deformation model. It is found that the transferred charge is a linear function of the contact area. For a given material, there is an initial particle charge for which no charge transfer occurs due to impact. This is found to be independent of impact velocity and angle, and is hence viewed as a characteristic property, which is related to the contact potential difference and tribo-electric series of the sample powders.
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