Introduction: In the Polymer Concrete (PC) composites, aggregates are the most important constituent, which considerably affect their performance. The purpose of this experimental study is to examine the effect of Gravel-to-Sand (G/S) ratio on the physico-mechanical, thermal and microstructural properties of epoxy micro-polymer concrete made up of local aggregates. Materials & Methods: The Micro Epoxy Polymer Concrete (MEPC) studied consists of epoxy resin as a binder and a mixture of two types of sands (alluvial (0/0.63 mm) and dune (0/4 mm) sands), as well as crushed limestone gravel (3/8 mm). Six compositions were prepared with two epoxy resin contents (10% and 14% of the total weight of mixture) and three G/S ratios (0.25, 0.50 and 0.75). The studied properties are density, water absorption, compressive and flexural strengths, thermal conductivity, thermal diffusivity, specific heat and macrostructure. Results & Discussion: The obtained results show that the G/S ratio, as well as the epoxy resin content, has a significant influence on the properties of MEPC. In addition, 14% epoxy resin and the G/S ratio of 0.75 can be considered as optimal values, which lead to very interesting physico-mechanical performances (denser and less porous material, more resistant with almost similar thermal conductivity). Moreover, the density, the water absorption and the optical microscopic observation confirm that mixes containing 14% epoxy are more impermeable, compact and homogeneous than those containing 10% epoxy. Conclusion: Finally, it should be noted that the incorporation of aggregates being relatively coarse decreases the grains’ specific surface and reduces the porosity of the granular mix, which enable the epoxy product to completely cover the surface of mineral grains. A perfect covering of aggregate grains with a bender improves the adhesion between the aggregates and the polymer matrix.
Nowadays, polymer-modified mortars (PMM) are generally used in the field of building as finishing materials. In general, The properties of the fresh and hardened PMC are affected by several factors that tend to interact each other: the nature of materials used as latex, cement and aggregates; the mix proportions (W/C, polymer/cement ratio, etc.); air content; type and amount of surfactants and anti-foaming; and curing methods. This present experimental work aims to study the influence of the rate of partial substitution of cement by resin containing anti-foaming on the properties of composite mortars in the fresh and hardened state particularly workability, tensile and compressive strengths at different times (3, 7 and 28 days) and module of static elasticity at 28 days. For that purpose, seven mortar combinations were developed from the various substitution percentages (0 to 15% by step of 2.5%). The treatment of the obtained results reveals that this partial replacement of the cement by resin improves, clearly, the workability of mortars and decreases the report W/C at the same time. Besides, the incorporation of resin affects significantly the mechanical strengths, and consequently, the addition by substitution of the polymer-latex improves, slightly, the mechanical behavior in tensile where the rates of increase range from 2.20% to 8.54% for replacement percentages of 2.5% and 15%, respectively. Furthermore, the compressive strengths of cement-resin composite mortars are lower compared to the reference mortar made with the cement Portland (CEM I). The notable decrease in compressive strength of polymer-modified mortars can be justified by the reduction of cementitious part, in hybrid materials, which is an indispensable and responsible part of improving compressive strength.
Nowadays, polymer-modified mortars (PMM) are generally used in the field of building as finishing materials. In general, The properties of the fresh and hardened PMC are affected by several factors that tend to interact each other: the nature of materials used as latex, cement and aggregates; the mix proportions (W/C, polymer/cement ratio, etc.); air content; type and amount of surfactants and anti-foaming; and curing methods. This present experimental work aims to study the influence of the rate of partial substitution of cement by resin containing anti-foaming on the properties of composite mortars in the fresh and hardened state particularly workability, tensile and compressive strengths at different times (3, 7 and 28 days) and module of static elasticity at 28 days. For that purpose, seven mortar combinations were developed from the various substitution percentages (0 to 15% by step of 2.5%). The treatment of the obtained results reveals that this partial replacement of the cement by resin improves, clearly, the workability of mortars and decreases the report W/C at the same time. Besides, the incorporation of resin affects significantly the mechanical strengths, and consequently, the addition by substitution of the polymer-latex improves, slightly, the mechanical behavior in tensile where the rates of increase range from 2.20% to 8.54% for replacement percentages of 2.5% and 15%, respectively. Furthermore, the compressive strengths of cement - resin composite mortars are lower compared to the reference mortar made with the cement Portland (CEM I). The notable decrease in compressive strength of polymer–modified mortars can be justified by the reduction of cementitious part, in hybrid materials, which is an indispensable and responsible part of improving compressive strength.
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