The oxidation behavior of Ni–9.5Co–(8~12)Cr–(2.5~5.5)Mo–(4~8)W–3Al–5Ti–3Ta–0.1C–0.01B alloys was investigated at 850 °C and 1000 °C The mass change, the phase of oxides, and the cross-sectional structure of specimens were analyzed after cyclic oxidation tests. The oxide scale was composed mainly of Cr2O3 and NiCr2O4, but NiO, TiO2, and CrTaO4 were also found. Al2O3 was formed beneath the Cr oxide layer. The Cr oxide layer and internal Al oxide acted as barriers to oxidation at 850 °C, while Al oxide was predominantly protective at 1000 °C. Cr increased the mass gain after oxidation test at both temperatures. Mo increased the oxidation rate at 850 °C but decreased the oxidation rate at 1000 °C. W slightly increased the mass gain at 850 °C but did not produce a significant effect at 1000 °C. The effects of Cr, Mo, W, and the temperature were discussed as well as the volatilization of oxides, the valence number of elements, and diffusion retardation.
The effects of alloying elements (Co, Cr, Mo, W, Al, Ti, and Ta) on the oxidation resistance of Ni-based superalloys are studied using the Response Surface Methodology (RSM). The statistical analysis showed that Al and Ta generally improve the oxidation resistance of the alloy, whereas Ti and Mo degrade the oxidation resistance. Co, Cr, and W did not alter oxidation rate significantly when examined by the mass gain averaged for all model alloys. However, it is remarkable that the degree of the effects of alloying elements varied with the concentration of other elements. Further, the effect of each element was sometimes found to be reversed for alloy groups specified by the concentration of another element.
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