Abstract:In this paper, a piezoelectric impedance frequency shift method is developed to estimate the bolt preload for the detection of bolt looseness in engineering structures. An experimental device that allows the precision control of the axial preload force on a bolt is designed and fabricated. A universal testing machine is used to preload accurately on the bolt in the experiments. Under different bolt preload conditions, the impedance analyzer measures the admittance (inverse of the impedance) signal of the PZT (Lead ZirconateTitanate) patches which are bonded on the bolt head. Firstly, a wide frequency band is swept to find a sensitive frequency band of the piezoelectric admittance with the imaginary part. Then in the sensitive frequency band, a specified peak frequency of the admittance signature is chosen to investigate the frequency shift with different bolt preloads. The relationship between the specified frequency shift and the bolt preload is established. The experimental results show that the specified peak frequency decreases as the bolt preload increases for both M16 and M12 bolts, and the frequency shift has a linear relationship with the preload on the bolt. The frequencies of the real and imaginary parts of the admittance signature have the same results. Therefore, the bolt preload can be determined by measuring the specified frequency shift and this method has a good application prospect.

Piezoceramic based active sensing methods have been researched to monitor preload on bolt connections. However, there is a saturation problem involved with this type of method. The transmitted energy is sometimes saturated before the maximum preload which is due to it coming into contact with flat surfaces. When it comes to flat contact surfaces, the true contact area will easily saturate with the preload. The design of a new type of bolt looseness monitoring sensor, a smart washer, is to mitigate the saturation problem. The smart washer is composed of two annular disks with contact surfaces that are machined into convex and concave respectively, to eliminate the complete flat contact surfaces and to reduce the saturation effect. One piezoelectric patch is bonded on the non-contact surface of each annular disk. These two mating annular disks form a smart washer. One of the two piezoelectric patches serves as an actuator to generate an ultrasonic wave that propagates through the contact surface; the other one serves as a sensor to detect the propagated waves. The wave energy propagated through the contact surface is proportional to the true contact area which is determined by the bolt preload. The time reversal method is used to extract the peak of the focused signal as the index of the transmission wave energy; then, the relationship between the signal peak and bolt preload is obtained. Experimental results show that the focused signal peak value changes with the bolt preload and presents an approximate linear relationship when the saturation problem is experienced. The proposed smart washer can monitor the full range of the rated preload.