Introduction. One of the main reasons that modern multi-purpose CNC machines do not use the capabilities of multi-tool processing is the lack of recommendations for design in this direction and, accordingly, for adjustment schemes. The study of the possibilities of multi-tool processing on multi-purpose machines is the subject of the work. The purpose of research: The problem of developing full-factor matrix models of dimensional accuracy and its sensitivity to the machining process is considered to increase the machining efficiency while ensuring machining accuracy using the technological capabilities of multi-tool machining on modern multi-purpose CNC machines. For this purpose, full-factor matrix models of the size scattering fields performed on multi-tool double-carriage adjustments have been developed, taking into account the cases of processing parts with dimensions that differ sharply in different directions, which are often encountered in practice, and in this case, the significant influence of the turns of the workpiece on the processing error, especially in directions with sharply different overall dimensions. Results of research: The developed accuracy models make it possible to calculate not only plane-parallel displacements of the technological system for double-carriage adjustments, but also angular displacements around base points, take into account the combined effect of many factors – a complex characteristic of the subsystems of the technological system (plane-parallel matrix of compliance and angular matrix of compliance), the geometry of the cutting tool , the amount of bluntness of the tool, cutting conditions, etc. As a result, based on the developed accuracy models, it is possible to obtain several ways to control multi-tool machining, including improving the structure of multi-tool adjustments, calculating the limiting values of cutting conditions. Based on the developed full-factor matrix models, it became possible to develop recommendations for the design of adjustments and the creation of an automated design system for multi-tool machining for a group of modern multi-purpose CNC lathes. Scope of the results: The results obtained can be used to create mathematical support for the design of operations in CAD-systems provided for multi-tool multi-carriage machining performed on multi-purpose machines. Conclusions: The developed models and methodology for simulating the machining accuracy make it possible to increase the accuracy and efficiency of simultaneous machining, to predict the machining accuracy within the specified conditions.
A method is developed for optimizing the tool distribution within a multispindle automatic lathe on the basis of a mathematical model in which the influence of tools at longitudinal and transverse supports on the dimensional precision is taken into account. That permits calculation of the tool distribution over the positions within the lathe so as to ensure maximum machining productivity.
The paper presents the current development of the design theory of multi-tool machining on automatic turning machines. The existing processing error models take into account only plane-parallel displacements of subsystems of the technological system along the coordinate axes in the Cartesian coordinate system X, Y, Z.
The article discusses the technology capabilities of multi-purpose CNC machines, and possible options for implementing parallel multi-tool processing. It was revealed that the technological capabilities of these machines are used at best by 50% in factories. This is due to the lack of recommendations for the design and use of such adjustments for these machines. To this end, generalised lattice matrix models of the accuracy of multi-tool machining have been developed in order to fulfill the requirements of algorithmic uniformity models and their structural transparency. The use of lattice matrices greatly simplifies the error in model of multi-tool machining and makes it extremely visual. Also, full-factorial distortion models and scattering fields of the dimensions of multi-tool machining performed on modern multi-purpose CNC lathe machines have been developed to take into account the angular displacements of the workpiece when machining parts with prevailing overall dimensions. They take into account the flexibility of the technological system for all six degrees of freedom to identify the influence degree of complex of technological factors on the machining accuracy (structure of multi-tool adjustment, deformation properties of subsystems of a technological system, cutting conditions). A methodology has been developed for determining the complex characteristics of compliance of a technological system. On the basis of the developed accuracy models in spatial adjustments, it is possible to develop recommendations for the design of adjustments for modern multi-purpose machines in CNC turning group (creation of CAD of multi-tool machining). Thus, it is possible to achieve a number of ways to control multi-tool machining, including improving the structure of multi-tool adjustment, calculating the limiting cutting conditions.
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