Elsevier Vernet, N.; Ruiz, E.; Advani, S.; Alms, JB.; Aubert, M.; Barburski, M.; Barari, B.... (2014) Abstract:In this second international permeability benchmark, the in-plane permeability values of a carbon fabric were determined by 12 participants worldwide. One other participant also investigated the deformation of this fabric. The aim of this work was to obtain comparable results in order to make a step towards standardization of permeability measurements of fibrous reinforcements. The procedures used by most participants were according to the guidelines defined for this exercise after the first benchmark. Unidirectional injections in three in-plane directions of the fabric were conducted to determine the unsaturated in-plane permeability tensor. Parameters such as fiber volume fraction, injection pressure and fluid viscosity have been fixed in order to minimize sources of scatter. The comparison of the results from each participant was encouraging. The scatter between data obtained while respecting the test guidelines was close to the scatter of the setups themselves. A slightly 2 higher dispersion was observed when some parameters differed from the recommendations.Overall, a good correlation is observed between all the results of this exercise.

3D printed neat thermoplastic polymers (TPs) and continuous fiber-reinforced thermoplastic composites (CFRTPCs) by fused filament fabrication (FFF) are becoming attractive materials for numerous applications. However, the structure of these materials exhibits interfaces at different scales, engendering non-optimal mechanical properties. The first part of the review presents a description of these interfaces and highlights the different strategies to improve interfacial bonding. The actual knowledge on the structural aspects of the thermoplastic matrix is also summarized in this contribution with a focus on crystallization and orientation. The research to be tackled to further improve the structural properties of the 3D printed materials is identified. The second part of the review provides an overview of structural health monitoring technologies relying on the use of fiber Bragg grating sensors, strain gauge sensors and self-sensing. After a brief discussion on these three technologies, the needed research to further stimulate the development of FFF is identified. Finally, in the third part of this contribution the technology landscape of FFF processes for CFRTPCs is provided, including the future trends.

Vacuum assisted resin infusion (VARI) is a composite manufacturing process, in which a fibrous reinforcement is laid out in a mold, and then sealed under a vacuum bag. The preform is compressed under vacuum and a liquid polymer resin is infused into the mold cavity. A characterization of compressibility and permeability is required to get accurate predictions of infusion times and thickness of final parts. A new experimental methodology is developed to simultaneously characterize the preform expansion and permeability of fibrous reinforcements during infusion. It is implemented in a one‐dimensional rectangular workbench by impregnating the preform with silicone oil. Pressure sensors measure the liquid pressure, and the reinforcement thickness is acquired by linear variable displacement transducers (LVDTs). The flow rate is also recorded with a scale. The expansion of the wetted reinforcement and permeability can be modeled by power laws as a function of pressure and fiber volume content, respectively. For isotropic preforms, a single experiment provides all the information needed to simulate the flow and predict the infusion time, the thickness and pressure. To validate this new characterization approach, the results of two infusions are successfully compared with numerical simulations.

Composite materials manufacturing of high performance part require high cure temperature in a multimaterial environment. It results multi-scale product-process-resources interactions, which are responsible for low dimensional fidelity between the mould and the part shape. Because of the different implementation by LRI processes, warpage cannot be account only for tool-part interaction like by prepreg-autoclave processes. An interaction between the part and the moulding resources are characterized, which is in majority responsible of the part warpage. Experimental setups were developed to investigate the main mechanisms of deformation present by LRI processes. The deformations due to the part-moulding resources interaction have been experimentally isolated and the influences of main driver parameters have been quantified. A simple mechanical model based on the thermal and cure behaviours of the part and the resources are proposed to predict the warpage. The model correlates with an acceptable accuracy the experimental warpage of different part lengths and part thick.