At the impact of a liquid droplet on a smooth surface heated above the liquid's boiling point, the droplet either immediately boils when it contacts the surface ("contact boiling"), or without any surface contact forms a Leidenfrost vapor layer towards the hot surface and bounces back ("gentle film boiling"), or both forms the Leidenfrost layer and ejects tiny droplets upward ("spraying film boiling"). We experimentally determine conditions under which impact behaviors in each regime can be realized. We show that the dimensionless maximum spreading γ of impacting droplets on the heated surfaces in both gentle and spraying film boiling regimes shows a universal scaling with the Weber number We (γ~We(2/5)), which is much steeper than for the impact on nonheated (hydrophilic or hydrophobic) surfaces (γ~We(1/4)). We also interferometrically measure the vapor thickness under the droplet.
When a droplet impacts upon a surface heated above the liquid's boiling point, the droplet either comes into contact with the surface and boils immediately (contact boiling), or is supported by a developing vapor layer and bounces back (film boiling, or Leidenfrost state). We study the transition between these characteristic behaviors and how it is affected by parameters such as impact velocity, surface temperature, and controlled roughness (i.e., micro-structures fabricated on silicon surfaces). In the film boiling regime, we show that the residence time of droplets impacting upon the surface strongly depends on the drop size. We also show that the maximum spreading factor G of droplets in this regime displays a universal scaling behavior G $ We 3/10 , which can be explained by taking into account the drag force of the vapor flow under the drop. This argument also leads to predictions for the scaling of film thickness and velocity of the vapor shooting out of the gap between the drop and the surface.In the contact boiling regime, we show that the structured surfaces induce the formation of vertical liquid jets during the spreading stage of impacting droplets.
We experimentally determine the phase diagram for impacting ethanol droplets on a smooth, sapphire surface in the parameter space of Weber number We versus surface temperature T. We observe two transitions, namely the one towards splashing (disintegration of the droplet) with increasing We, and the one towards the Leidenfrost state (no contact between the droplet and the plate due to a lasting vapour film) with increasing T. Consequently, there are four regimes: contact and no splashing (deposition regime), contact and splashing (contact-splash regime), neither contact nor splashing (bounce regime), and finally no contact, but splashing (film-splash regime). While the transition temperature T L to the Leidenfrost state depends weakly, at most, on We in the parameter regime of the present study, the transition Weber number We C towards splashing shows a strong dependence on T and a discontinuity at T L . We quantitatively explain the splashing transition for T < T L by incorporating the temperature dependence of the physical properties in the theory by Riboux & Gordillo (Phys.
Droplets impacting on a superheated surface can either exhibit a contact boiling regime, in which they make direct contact with the surface and boil violently, or a film boiling regime, in which they remain separated from the surface by their own vapor. The transition from the contact to the film boiling regime depends not only on the temperature of the surface and the kinetic energy of the droplet, but also on the size of the structures fabricated on the surface. Here we experimentally show that surfaces covered with carbon-nanofibers delay the transition to film boiling to much higher temperatures compared to smooth surfaces. We present physical arguments showing that, because of the small scale of the carbon fibers, they are cooled by the vapor flow just before the liquid impact, thus permitting contact boiling up to much higher temperatures than on smooth surfaces. We also show that as long as the impact is in the film boiling regime, the spreading factor of impacting droplets is consistent with the We(3/10) scaling (with We being the Weber number) as predicted for large We by a scaling analysis.
(Wijshoff 2010). The solvents carry the pigment particles to the medium and evaporate, solidify or crystallize, while the surfactants prevent wetting of the nozzle plate and promote spreading of the droplet after it impacts the underlying medium. In order to accurately control the droplet formation process, its in-flight dynamics, and subsequent interaction with the substrate, it is key to quantify the liquid properties of the droplet during the entire inkjet-printing process.The surface tension of a surfactant solution is determined by the concentration of adsorbed surfactant molecules at the liquid-air interface. When a fresh interface is formed, the surface tension equals that of the solvent (Ohl et al. 2003) and it decreases while surfactants adsorb at the interface, until reaching an equilibrium surfactant concentration. The associated timescales of the adsorption process are governed by the diffusion time of the surfactant molecules to diffuse from the so-called adsorption depth h to the interface (Ferri and Stebe 2000). This depth depends on the bulk surfactant concentration, the critical micelle concentration and the surface concentration of surfactants at equilibrium surface tension (Ferri and Stebe 2000). The typical diffusion time then scales with the surfactant diffusion coefficient D as τ D ∼ h 2 /D and ranges from milliseconds to days, depending on the surfactant type and surfactant concentration (Chang and Franses 1995;Eastoe and Dalton 2000). As the surfactants in inkjet printing must act before the ink dries, it is required that they adsorb as fast as possible. Droplet formation, however, is an extremely fast process that takes in the order of 10 µs, which is shorter than the approximately 100 µs that a droplet is typically in flight and much shorter than the time a droplet needs to evaporate, which is several seconds (Staat et al. 2016). A surfactant with a typical adsorption time scale of the order of milliseconds is considered a fast-adsorbing surfactant Abstract In modern drop-on-demand inkjet printing, the jetted droplets contain a mixture of solvents, pigments and surfactants. In order to accurately control the droplet formation process, its in-flight dynamics, and deposition characteristics upon impact at the underlying substrate, it is key to quantify the instantaneous liquid properties of the droplets during the entire inkjet-printing process. An analysis of shape oscillation dynamics is known to give direct information of the local liquid properties of millimeter-sized droplets and bubbles. Here, we apply this technique to measure the surface tension and viscosity of micrometer-sized inkjet droplets in flight by recording the droplet shape oscillations microseconds after pinch-off from the nozzle. From the damped oscillation amplitude and frequency we deduce the viscosity and surface tension, respectively. With this ultrafast imaging method, we study the role of surfactants in freshly made inkjet droplets in flight and compare to complementary techniques for dynamic surface tension me...
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