This paper provides an overview of the recent definition, technologies and current trends regarding 3D fabrics. In this paper a definition of 3D fabrics, including spacer fabrics, is given and the recent technologies regarding weaving, braiding, weft and warp knitting and tailored fiber placement are presented. Furthermore, an overview of the latest developments in 3D fabrics at the Institut für Textiltechnik of RWTH Aachen University is presented including: large circular 3D knitting, braided and woven structures for medical purposes, newest testing methods and equipment for spacer fabrics, multiaxial fabrics for composites, warp knitted spacer fabrics for space and construction applications, ceramic matrix composite 3D braiding and 4D textiles.
Due to their high density-specific stiffnesses and strength, fibre reinforced plastic (FRP) composites are particularly interesting for mobility and transport applications. Warp-knitted non-crimp fabrics (NCF) are one possible way to produce such FRP composites. They are advantageous because of their low production costs and the ability to tailor the properties of the textile to the reinforcement and drape requirements of the application. Based on their specific production parameters, their draping properties can vary significantly. Draping simulations are used to predict the forming behaviour without relying on costly and time consuming trial and error experiments. However, these simulations require a broad material dataset to make accurate predictions. Previous studies have investigated the relationships between production parameters and drape behaviour only in isolation for a limited number of material parameters at a time. In this study, a comprehensive material characterisation is carried out. The influence of ply orientation, stitch pattern, stitch length and stitch tension on the tensile and bending properties and the friction, shear and drape behaviour of NCFs are investigated on a meso and macro scale. Furthermore, the inter-ply sliding phenomena in bias extension tests are analysed and the results of bias extension and picture frame tests are compared.
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