We describe three related methods to disperse graphene in solvents with concentrations from 2 to 63 mg/mL. Simply sonicating graphite in N-methyl-2-pyrrolidinone, followed by centrifugation, gives dispersed graphene at concentrations of up to 2 mg/mL. Filtration of a sonicated but uncentrifuged dispersion gives a partially exfoliated powder that can be redispersed at concentrations of up to 20 mg/mL. However, this process can be significantly improved by removing any unexfolaited graphite from the starting dispersion by centrifugation. The centrifuged dispersion can be filtered to give a powder of exfoliated few-layer graphene. This powder can be redispersed at concentrations of at least 63 mg/mL. The dispersed flakes are ~1 μm long and ~3 to 4 layers thick on average. Although some sedimentation occurs, ~26-28 mg/mL of the dispersed graphene appears to be indefinitely stable.

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Graphene has remarkable mechanical properties, which makes it potentially a good reinforcement in ceramic composites. It also has unique electrical and thermal properties, which makes it an attractive filler for producing multifunctional ceramics for a wide range of applications. In the past few years, relatively little attention has been focused on graphene ceramic matrix composites (GCMC) in comparison to polymer composites. This review gives a comprehensive overview on the state of the art of GCMC, including materials synthesis, densification and characterisation. The published literature allows us to define the critical steps for processing GCMC, and identify its influence on the multifunctional and mechanical properties of the composites. Finally, the potential future applications and current research trends in GCMC are presented.

A novel processing methodology that allows combined preheating and Flash-SPS (FSPS) of silicon carbide-based materials has been developed. Beta-SiC (+10 wt% B 4 C) powders were densified (Ф 20 mm) up to 96% of their theoretical density in 17 s under an applied pressure of 16 MPa (5 kN). The flash event was attributed to the sharp positive temperature dependence of the electrical conductivity (thermal runaway) of SiC, and a sudden increase in electric power absorption (Joule heating) of the samples after a sufficient preheating temperature (>600°C) was reached. The microstructural evolution was analyzed by examining materials densified by FSPS in the range of 82%-96% theoretical densities. FEM modeling results suggest that the FSPS heating rate was of the order of 8800°C/min. A comparative analysis was done between FSPS and reference samples (sintered using conventional SPS in the temperature range of 1800°C-2300°C). This allowed for a better understanding of the temperatures generated during FSPS, and in turn the sintering mechanisms. We also demonstrated the scalability of the FSPS process by consolidating a large aSiC disk (Ф 60 mm) in about 60 s inside a hybrid SPS furnace equipped with an induction heater, which allowed us to achieve sufficient preheating (1600°C) of the material to achieve FSPS.

Pure ZrB2 powder was Flash sintered in an SPS furnace (FSPS). The samples were densified up to 95.0% in 35 s under an applied pressure of 16 MPa. Compared to Conventional SPS (CSPS), the newly developed FSPS technique resulted in an unprecedented energy and time savings of about 95% and 98% respectively. ZrB2 monoliths obtained by CSPS and FSPS were compared with respect to microstructures, densification behavior, and grain growth. The developed methodology might find application to a wide range of highly conductive ceramics as such refractory borides and carbides.

We have prepared composites of polyvinyl acetate (PVAc) reinforced with solution exfoliated graphene. We observe a 50% increase in stiffness and a 100% increase in tensile strength on addition of 0.1vol% graphene compared to the pristine polymer. As PVAc is commonly used commercially as a glue, we have tested such composites as adhesives. The adhesive strength and toughness of the composites were up to 4 and 7 times higher, respectively, than the pristine polymer.

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