The bulk properties of powders depend on material characteristics and size of the primary particles. During storage and transportation processes in the powder processing industry, the material undergoes various modes of deformation and stress conditions, e.g., due to compression or shear. In many applications, it is important to know when powders are yielding, i.e. when they start to flow under shear; in other cases it is necessary to know how much stress is needed to keep them flowing. The measurement of powder yield and flow properties is still a challenge and will be addressed in this study. In the framework of the collaborative project T-MAPPP, a large set of shear experiments using different shear devices, namely the Jenike shear tester, the ELE direct shear tester, the Schulze ring shear tester and the FT4 powder rheometer, have been carried out on eight chemically-identical limestone powders of different particle sizes in a wide range of confining stresses. These experiments serve two goals: i) to test the reproducibility/ consistency among different shear devices and testing protocols; ii) to relate the bulk behaviour to microscopic particle properties, focusing on the effect of particle size and thus inter-particle cohesion. The experiments show high repeatability for all shear devices, though some of them show more fluctuations than others. All devices provide consistent results, where the FT4 powder rheometer gives lower yield/steady state stress values, due to a different pre-shearing protocol. As expected, the bulk cohesion decreases with increasing particle size (up to 150 μm), due to the decrease of inter-particle cohesion. The bulk friction, characterized in different ways, is following a similar decreasing trend, whereas the bulk density increases with particle size in this range. Interestingly, for samples with particle sizes larger than 150 μm, the bulk cohesion increases slightly, while the bulk friction increases considerably-presumably due to particle interlocking effects-up to magnitudes comparable to those of the finest powders. Furthermore, removing the fines from the coarse powder samples reduces the bulk cohesion and bulk density, but has a negligible effect on the bulk friction. In addition to providing useful insights into the role of microscopically attractive, van der Waals, gravitational and/or compressive forces for the macroscopic bulk powder flow behaviour, the experimental data provide a robust database of cohesive and frictional fine powders for industrially relevant designs such as silos, as well as for calibration and validation of models and computer simulations.
Zn metal is a promising anode material for high‐energy‐density aqueous batteries, but it is plagued by dendrite, low stripping/plating efficiency, and inevitable depletion of active Zn. Herein, a low‐intercalation‐potential material, Cu7Te4, is reported as both an anode material and Zn dendrite inhibitor for aqueous Zn batteries. A low plateau of 0.2 V (vs Zn2+/Zn), high capacity of 216 mA h g–1, and superior cyclability over 4200 cycles can be realized by Cu7Te4 anode. Moreover, when Zn is modified with Cu7Te4 layer, a hybrid anode based on “intercalation–deposition” mechanism can be ingeniously developed, in which Zn2+ ions are sequentially inserted into Cu7Te4 and uniformly deposed on Zn at successive low potential. A battery built on such a mechanism sustains more than 1000 h and 1000 times in comparison to less than 100 h and 350 times of a bare Zn. Furthermore, an aqueous “rocking–chair” Cu7Te4//ZnI2 Zn‐ion full battery is further demonstrated, which can realize energy densities of 65.3 Wh kg–1 and 86% capacity retentions after 10 000 cycles. This research contributes to a stable anode material for aqueous Zn batteries and provides an effective strategy to address the Zn dendrite.
To ensure high quality of granular products post-industrial operations, it is necessary to precisely define their micromacro mechanical properties. However, such an endeavor is arduous, owing to their highly inhomogeneous, anisotropic and history-dependent nature. In this article, we present the distributed granular micromechanical and macromechanical, energetic and breakage characteristics using statistical distributions. We describe the material behavior of elastoplastic zeolite 4AK granules under uniaxial compressive loading until primary breakage, and localized cyclic loading up to different maximum force levels, at different displacement-controlled loading rates. The observed forcedisplacement behavior had been approximated and further evaluated using well-known contact models. The results provide the basis for a detailed analysis of the viscous behavior of zeolite 4AK granules in the moist and wet states, indicating that higher compressive loads are required at higher displacement-controlled loading rates to realize equivalent deformation and breakage probability achieved by loads at lower displacement-controlled loading rates. V C 2014 American Institute of Chemical Engineers AIChE J, 60: [4037][4038][4039][4040][4041][4042][4043][4044][4045][4046][4047][4048][4049][4050] 2014
This paper aims to understand the effect of different particle/contact properties like friction, softness and cohesion on the compression/dilation of sheared granular materials. We focus on the local volume fraction in steady state of various non-cohesive, dry cohesive and moderate to strong wet cohesive, frictionless-to-frictional soft granular materials. The results from (1) an inhomogeneous, slowly sheared split-bottom ring shear cell and (2) a homogeneous, stress-controlled simple shear box with periodic boundaries are compared. The steady state volume fractions agree between the two geometries for a wide range of particle properties. While increasing inter-particle friction systematically leads to decreasing volume fractions, the inter-particle cohesion causes two opposing effects. With increasing strength of cohesion, we report an enhancement of the effect of contact friction i.e. even smaller volume fraction. However, for soft granular materials, strong cohesion causes an increase in volume fraction due to significant attractive forces causing larger deformations, not visible for stiff particles. This behaviour is condensed into a particle friction—Bond number phase diagram, which can be used to predict non-monotonic relative sample dilation/compression.
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