Carbon fiber paper was modified by adding carbon nanotubes to make it reach the demand of gas diffusion layer (GDL) by the process of impregnation with phenolic resin solution dispersed with carbon nanotubes, molding, and carbonization. The properties of modified carbon fiber paper, thickness, density, porosity, gas permeability, specific resistance and tensile strength, were characterized. The results indicate that surface treatment is helpful to disperse carbon nanotubes in phenolic resin. Phenolic resin is used to bond the carbon fibers, and carbon nanotube could reduce the specific resistance of the carbon fiber paper. When carbon nanotube content is 5 %, modified carbon fiber paper is prepared with thickness of 0.30 mm, density of 0.43 g/cm3, porosity of 77 %, gas permeability of 2400 mL•mm/(cm2•h•mmAq), specific resistance of 0.020 Ω•cm and tensile strength of 15 MPa, which basically qualifies for the application requirement.
Gas diffusion layer is a very important component in fuel cell, and carbon fiber paper is widely used as substrate of gas diffusion layer. This paper has developed one way to produce carbon fiber paper from carbon fiber felt with or without pretreatment. The properties and microstructure of carbon fiber paper were also stdied. The results show that the pretreatment of carbon fiber felt is helpful to prepare carbon fiber paper with good properties. The content of carbon derived from resin during pretreatment has effects on density, thickness, porosity, gas permeability, porosity and tensile streagth of carbon fiber paper. Carbon fiber paper made from carbon fiber felt with pretreatment has better interface adhension than that of carbon fiber paper made from carbon fiber felt without pretreatment. Carbon fiber paper was produced with thickness of 0.28mm, density of 0.43g/cm3, porosity of 77%, gas permeability of 2500 mL•mm/(cm2•hr•mmAq), specific resistance of 0.017Ω•cm and tensile strength of 18MPa, which is a promising materials for fuel cell electrode.
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