Based on the classification of automated driving by the SAE (Society of Automotive Engineers) and the working principle of the ECPBS (Electronically Controlled Pneumatic Brake system), the requirements and the control modes of the APRV (Automatic Pressure Regulating Valve) were concluded. Four structural configurations for APRV were proposed to meet the requirements of the ECPBS. To study the pressure regulating characteristics of the APRV of different structure configurations, a simulation model was established, and a test bench was built. Through experiments, the correctness and the reliability of the simulation model were verified. The pressure regulation characteristics of the APRV of different structure configurations under different control conditions were revealed, and the suitable levels in the SAE automated driving classifications for automatic pressure regulators of different structure configurations were determined; thus, the theoretical underpinning to improve driving safety and develop automated driving was provided.
In contrast to the traditional pneumatic braking system, the electronic-controlled pneumatic braking system of commercial vehicles is a new system and can remedy the defects of the conventional braking system, such as long response time and low control accuracy. Additionally, it can adapt to the needs and development of autonomous driving. As the key pressure regulating component in electronic-controlled pneumatic braking system of commercial vehicles, automatic pressure regulating valves can quickly and accurately control the braking pressure in real time through an electronic control method. By aiming at improving driving comfort on the premise of ensuring braking security, this paper took the automatic pressure regulating valve as the research object and studied the pressure change rate during the braking process. First, the characteristics of the automatic pressure regulating valve and the concept of the pressure change rate were elaborated. Then, with the volume change of automatic pressure regulating valve in consideration, the mathematical model based on gas dynamics and the association model between pressure change rate and vehicle dynamic model was established in MATLAB/Simulink and analyzed. Next, through the experimental test of a sample product, the mathematical models have been verified. Finally, the key structure parameters affecting the pressure change rate of the automatic pressure regulating valve and the influence law have been identified; therefore, appropriate design advice and theoretical support have been provided to improve driving comfort.
In order to adapt the development of vehicle driving automation technology for driving conditions under different levels of automation and based on the independently invented LF automatic pressure regulating valve (LF-APRV) for electronically controlled pneumatic brake systems (ECPBS), the dynamic PWM coupling pressure regulation method is proposed. This method realizes pressure regulation by adjusting the duty cycle of the control signal of the LF-APRV at different stages in the pressure regulation cycle. A co-simulation model was established to verify the feasibility of the method, and a test system was built to verify the correctness of the co-simulation model. Through the test, the pressure regulation performance of dynamic PWM coupling pressure regulation method and conventional on/off pressure regulation method was compared. The results show that the new method can improve the stability of pressure regulation, although the response time increases; under the new method, the overshoot of the pressure rising from 0 to 0.5 MPa was reduced by 69%, and the overshoot of the pressure decreasing from 0.5 MPa to 0.2 MPa was basically 0. Finally, tests and simulations showed that the dynamic PWM coupling pressure regulation method can meet the continuous graded braking requirements of vehicles, and the pressure response has good tracking performance on the target pressure.
Automatic pressure regulating valve is the core pressure regulating element in electronic-controlled pneumatic braking system of commercial vehicle, its pressure response characteristics directly affect the real-time and rapid pressure regulation. In this paper, the influence of structural parameters of high-speed solenoid valve on its pressure response characteristics is studied. By analyzing the working principle and structure of high-speed solenoid valve, the mathematical model was established by AMESim. Through the combination of simulation and experiment the correctness of the model is verified. Finally, according to the influence law of key structural parameters in high-speed solenoid valve on the pressure response characteristics of automatic pressure regulating valve, a set of optimized parameters are obtained to realize the improvement and optimization of the pressure response characteristics of the automatic pressure regulating valve.
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