Struvite precipitation electrolyzers are interesting environmental electrochemical reactors with potential applications for efficient phosphate recovery from wastewater, such as swine wastewater. In this paper, effects of phosphate concentration and pH on the struvite precipitation reaction rate were investigated. When phosphate concentration decreased from 100 to 20 mg/L, the precipitation reaction rate decreased from 396.65 mg/L·h to 70.46 mg/L·h, indicating that the reaction rate of struvite crystallization can be controlled by adjusting pH according to the change of phosphate concentration. Numerical simulation of different currents and flow rates on pH in the electrolyzer was developed and validated, and pH in the electrolyzer was dynamically measured along the distribution point of the flow field. We aimed to test the treatment effect of the electrolyzer on actual swine wastewater. When the flow rate was 20 L/h and constant voltage was 4 V, the electrolyzer was run continuously for 5 hours with the volume of 50 L. The phosphate recovery efficiency reached 99.51%, and the time-space yield of the struvite precipitation electrolyzer was 0.0219 kg/m2·h. The harvested struvite particles were identified by XRD and SEM-EDS, which presented orthorhombic structure and high purity. Economic analysis demonstrated that the proposed electrolyzer was cost-effective and technologically convenient.
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