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Purpose To assess the effect of addition of different concentrations of nanodiamonds (NDs) on flexural strength, impact strength, and surface roughness of heat‐polymerized acrylic resin. Materials and Methods 120 specimens were fabricated from heat‐polymerized acrylic resin. They were divided into a control group of pure polymethylmethacrylate (PMMA; Major.Base.20) and three tested groups (PMMA‐ND) with 0.5%wt, 1%wt, and 1.5%wt of added ND to PMMA. Flexural strength was determined using the three‐point bending test. Impact strength was recorded by using a Charpy type impact test. Surface roughness test was performed using a Contour GT machine. One‐way ANOVA and Tukey's post‐hoc analysis (p ≤ 0.05) were used for statistical analysis. Results Acrylic resin reinforced with 0.5% ND displayed significantly higher flexural strength than the unreinforced heat‐polymerized specimens, acrylic resin reinforced with 1% ND and the 1.5% ND (p < 0.0001). The impact strength of unreinforced heat‐polymerized specimens was significantly higher than all nano‐composite materials (p < 0.0001) with no significant difference between 1% ND and the 1.5% ND (p > 0.05). The addition of 0.5% ND and 1% ND significantly decreased the surface roughness in comparison to both control and the 1.5% ND groups (p < 0.0001) while no significant differences between 0.5% ND and 1% ND (p > 0.05) were reported. Nano‐composite material (0.5% ND) showed significantly lower surface roughness when compared to other specimens. Conclusions The addition of NDs to acrylic denture base improved the flexural strength and surface roughness at low concentrations (0.5%), while the impact strength was decreased with ND addition.

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