Mixing multimetallic elements in hollow‐structured nanoparticles is a promising strategy for the synthesis of highly efficient and cost‐effective catalysts. However, the synthesis of multimetallic hollow nanoparticles is limited to two or three elements due to the difficulties in morphology control under the harsh alloying conditions. Herein, the rapid and continuous synthesis of hollow high‐entropy‐alloy (HEA) nanoparticles using a continuous “droplet‐to‐particle” method is reported. The formation of these hollow HEA nanoparticles is enabled through the decomposition of a gas‐blowing agent in which a large amount of gas is produced in situ to “puff” the droplet during heating, followed by decomposition of the metal salt precursors and nucleation/growth of multimetallic particles. The high active sites per mass ratio of such hollow HEA nanoparticles makes them promising candidates for energy and electrocatalysis applications. As a proof‐of‐concept, it is demonstrated that these materials can be applied as the cathode catalyst for Li–O2 battery operations with a record‐high current density per catalyst mass loading of 2000 mA gcat.−1, as well as good stability and durable catalytic activity. This work offers a viable strategy for the continuous manufacturing of hollow HEA nanomaterials that can find broad applications in energy and catalysis.

High entropy alloy nanoparticles (HEA-NPs) are reported to have superior performance in catalysis, energy storage, and conversion due to the broad range of elements that can be incorporated in these materials, enabling tunable activity, excellent thermal and chemical stability, and a synergistic catalytic effect. However, scaling the manufacturing of HEA-NPs with uniform particle size and homogeneous elemental distribution efficiently is still a challenge due to the required critical synthetic conditions where high temperature is typically involved. In this work, we demonstrate an efficient and scalable microwave heating method using carbon-based materials as substrates to fabricate HEA-NPs with uniform particle size. Due to the abundant functional group defects that can absorb microwave efficiently, reduced graphene oxide is employed as a model substrate to produce an average temperature reaching as high as ∼1850 K within seconds. As a proof-of-concept, we utilize this rapid, high-temperature heating process to synthesize PtPdFeCoNi HEA-NPs, which exhibit an average particle size of ∼12 nm and uniform elemental mixing resulting from decomposition nearly at the same time and liquid metal solidification without diffusion. Various carbon-based materials can also be employed as substrates, including one-dimensional carbon nanofibers and three-dimensional carbonized wood, which can achieve temperatures of >1400 K. This facile and efficient microwave heating method is also compatible with the roll-to-roll process, providing a feasible route for scalable HEA-NPs manufacturing.

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Lightweight structural materials are critical in construction and automobile applications. In past centuries, there has been great success in developing strong structural materials, such as steels, concrete, and petroleum-based composites, most of which, however, are either too heavy, high cost, or nonrenewable. Biosourced composites are attractive alternatives to conventional structural materials, especially when high mechanical strength is presented. Here we demonstrate a strong, lightweight bio-based structural material derived from bamboo via a two-step manufacturing process involving partial delignification followed by microwave heating. Partial delignification is a critical step prior to microwave heating as it makes the cell walls of bamboo softer and exposes more cellulose nanofibrils, which enables superior densification of the bamboo structure via heat-driven shrinkage. Additionally, microwave heating, as a fast and uniform heating method, can drive water out of the bamboo structure, yet without destroying the material’s structural integrity, even after undergoing a large volume reduction of 28.9%. The resulting microwave-heated delignified bamboo structure demonstrates outstanding mechanical properties with a nearly 2-times improved tensile strength, 3.2-times enhanced toughness, and 2-times increased bending strength compared to natural bamboo. Additionally, the specific tensile strength of the modified bamboo structure reaches 560 MPa cm3 g–1, impressive given that its density is low (1.0 g cm–3), outperforming common structural materials, such as steels, metal alloys, and petroleum-based composites. These excellent mechanical properties combined with the resource abundance, renewable and sustainable features of bamboo, as well as the rapid, scalable manufacturing process, make this strong microwave-processed bamboo structure attractive for lightweight, energy-efficient engineering applications.

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