Realizing efficient gas drainage in low permeability coal seams has always been a difficult problem for coal miners. Based on this, this paper proposes a new technology of large-diameter mechanical cave-making to promote gas extraction in a coal seam. This technology mainly uses the pressure of a water injection pump to control the automatic opening and closing of a mechanical reaming device to realize mechanical cavitation, and the hole diameter can reach up to 500 mm. The gas drainage effect of mechanical cavitation drilling is analyzed by a numerical simulation, which shows that under the condition of the same drainage time, the larger the cavitation radius is, the larger the effective influence radius of gas drainage is. According to the field test results, the time of single cave-making is about 5 min, and the speed of cave-making is fast. The coal output of a single cave is 0.42 t/m, and the pressure relief effect is obvious. Compared with ordinary drilling, the gas drainage concentration of mechanical cavitation drilling is increased by 2 times and the net amount of drainage is increased by 1.8 times. Large-diameter mechanical cavitation technology can better improve the gas drainage effect of outburst coal seams with low permeability and has a good application prospect.
Affected by tectonics, soft and hard composite coal seams are widely distributed in China; the soft stratification in the soft and hard composite coal seam is the key to controlling the occurrence of coal and gas outburst accidents. Based on this, for soft and hard composite coal seams, in order to accurately extract soft layers, a directional hydraulic coal mining equipment has been developed, including a drilling rig pump truck system, a directional coal wireless measurement system, and a cutter drill pipe system. By constructing a mathematical model and conducting numerical simulations, it was found that the vertical stress, horizontal stress, and gas pressure of the coal body around the borehole after coal extraction decreased significantly compared to normal borehole conditions; the on-site test results indicate that the hydraulic coal extraction volume of directional hydraulic coal extraction boreholes reaches 0.25 m3 per meter. The total amount of coal extracted accounts for more than 3‰ of the total amount of coal within the coverage area. The average concentration of gas extraction in the coal extraction area is 80.15%, and the net amount of gas extraction from 100 m boreholes reaches 0.17 m3/(min·hm). After extraction, the measured residual gas content in the coal extraction and non-extraction areas decreased by 59.27 and 40.38%, respectively. Directional hydraulic coal mining technology can effectively solve the problem of coal and gas outburst prevention in soft and hard composite coal seams and has good application prospects.
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