The control of adhesion at metal/oxide interfaces is of key importance in modern applications, whenever three-dimensional metal clusters or two-dimensional metal overlayers are to be synthesized on an oxide support. By focusing on the zinc/alumina system, we address here one of the long-standing issues in this context, which is the poor wetting of wide bandgap oxides by noble and post-transition metals. It has recently been recognized to have detrimental industrial consequences for the adhesion of anti-corrosive zinc coatings to new high strength steels grades. We have combined photoemission, thermal desorption and plasmonics with atomistic simulation to describe the energetics of zinc deposits on dry and hydroxylated α-Al 2 O 3 (0001) surfaces. Both experimental and computational results show that an activated reaction of the metal with the OHcovered surface, followed by hydrogen desorption, produces dispersed interfacial moieties involving both oxidized Zn species and undercoordinated oxygen ions, that lead to a significant improvement of adsorption/adhesion characteristics on the hydroxylated surface. In particular, the key role of interfacial undercoordinated anions, remnants of the hydroxylation layer, is highlighted for the first time, pointing to a general mechanism by which surface hydroxylation appears as a promising route towards a systematic improvement of wide band gap oxide wetting by metals. 1
With the advent of new steel grades, galvanic protection by zinc coating faces a new paradigm. Indeed, enrichment in strengthening elements prone to oxidation, such as Al, Mn, and Si, leads to the formation of oxide films that are poorly wet by zinc. We study herein routes for the improvement of adhesion at the model Zn/α-Al2O3 interface by the addition of metals. As a first step, with the help of ab initio results on the adsorption characteristics of transition metal adatoms at α-alumina surfaces, we establish and rationalize clear trends in both the behavior of metal-alumina interaction strength and the relative thermodynamic stability of configurations with weakly and strongly bound metal adatoms. The reasons for the enhanced binding strength of transition metals, such as Cr, maintained regardless of the precise alumina termination and the surface charge state are pointed out. On these grounds, possible improvements of adhesion under realistic conditions are discussed. It is predicted that enrichment in transition metals, such as Cr, may produce strongly adhesive interfaces that lead to cohesive cleavage.
The weak interaction between zinc and alumina is responsible for a poor performance of anti-corrosive galvanic zinc coatings on modern advanced high strength steels. In this context, we report a theoretical study on the eect of realistic multi-component metal buers on the adhesion strength of a model-alumina(0001)jzinc interface. Relying on results of ab initio calculations on relevant individual oxidejoxide, oxidejmetal, and metaljmetal interfaces (separation and interface energies), we determine by Monte Carlo simulations the thermodynamically preferred sequence of components in a multicomponent buer, as a function of buer composition and oxygen conditions. We nd that stainless steel buers considerably enhance the overall strength of the aluminajzinc interface. Most importantly, we show that a partial oxidation of multi-component buers, which is unavoidable under realistic conditions, does not degrade their performance. This advantageous property relies on the separation of metal and oxide components in the buer and on the resulting suppression of weakly interacting oxidejzinc, and moderately strong aluminajmetal interfaces. More generally, owing to the possibility of selective oxidation and component segregation, multi-component buers appear as promising solutions for adhesion improvement at weakly interacting metaljoxide interfaces.
Optimized structures of A: empty Si18H12Si; B: Si19H12, the 19th Si atom situated in the center of the lattice structure, C: Si18GeH12, Ge atom situated in the center of the lattice structure.
The weak interaction between zinc and silica is responsible for a poor performance of anti-corrosive galvanic zinc coatings on modern advanced high strength steels. With the goal of identifying its microscopic origin, we report an extensive ab initio study on the structural, electronic, and adhesion characteristics of a variety of model zinc/β-cristobalite interfaces, representative for different oxidation conditions. We show that the weakness of the zinc-silica interaction at non polar interfaces is driven by the presence of surface siloxane rings. These latter are drastically detrimental to interface adhesion when intact and their breaking is impeded by a large energy barrier. Conversely, the characteristics of polar interfaces are principally driven by the capacity of zinc to screen the surface compensating charges and to form O-Zn bonds. This screening is especially efficient in an oxygen-rich environment where the substrate-induced partial oxidation of the zinc deposit produces a considerable enhancement of interface adhesion. The identified microscopic mechanisms of interface interactions furnish precious guidelines towards practical attempts to improve adhesion. In particular, processes which enable breaking the surface siloxane rings are expected to noticeably reinforce the interaction at non-polar interfaces.
A new family of over-coordinated hydrogenated silicon nanoclusters with outstanding optical and mechanical properties has recently been proposed. For one member of this family, namely the highly symmetric Si19H12 nanocrystal, strain calculations have been presented with the goal to question its thermal stability and the underlying mechanism of ultrastability and electron-deficiency aromaticity. Here, the invalidity of these strain energy (SE) calculations is demonstrated mainly based on a fundamentally wrong usage of homodesmotic reactions, the miscounting of atomic bonds, and arithmetic errors. Since the article in question is entirely anchored on those erroneous SE values, all of its conclusions and predictions become without meaning. We provide evidence here that the nanocrystal in question suffers from such low levels of strain that its thermodynamical stability should be largely sufficient for device fabrication in a realistic plasma reactor. Most remarkably, the two "alternative," irregular isomers explicitly proposed in the aforementioned article are also electron-deficient, nontetrahedral, ultrastable, and aromatic nicely underlining the universality of the ultrastability concept for nanometric hydrogenated silicon clusters.
Pre-hydroxylation of silica surfaces followed by hydrogen desorption is shown to provide a promising route toward an adhesion improvement of anti-corrosive zinc coatings on modern advanced high-strength steels.
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