The use of a cobalt porphyrin ((TPP)CoCl, 1) in combination with dimethylaminopyridine (DMAP) for the alternating copolymerization of CO 2 and epoxide is described. The (TPP)CoCl (1)-DMAP system quantitatively produced the alternating copolymer from CO 2 and cyclohexene oxide (CHO) under optimized conditions (50 atm, 80°C). This calatyst system also worked satisfactorily for the alternating copolymerization of CO 2 and a terminal epoxide, e.g., propylene oxide (PO), without formation of cyclic carbonate to give the polycarbonate. The alternating copolymerization of CO 2 and epoxide (CHO, PO) was achieved under very mild conditions, such as at ambient temperature and under CO 2 at 1 atm, by using the 1-DMAP catalyst system.
Direct polymerization of CO2 and diols is promising as a simple and environmental-benign method in place of conventional processes using high-cost and/or hazardous reagents such as phosgene, carbon monoxide and epoxides, however, there are no reports on the direct method due to the inertness of CO2 and severe equilibrium limitation of the reaction. Herein, we firstly substantiate the direct copolymerization of CO2 and diols using CeO2 catalyst and 2-cyanopyridine promotor, providing the alternating cooligomers in high diol-based yield (up to 99%) and selectivity (up to >99%). This catalyst system is applicable to various diols including linear C4-C10 α,ω-diols to provide high yields of the corresponding cooligomers, which cannot be obtained by well-known methods such as copolymerization of CO2 and cyclic ethers and ring-opening polymerization of cyclic carbonates. This process provides us a facile synthesis method for versatile polycarbonates from various diols and CO2 owing to simplicity of diols modification.
Optically active aluminum complexes such as Schiff base, binuclear β-ketoiminate, and bisprolinol complexes were found to promote asymmetric alternating copolymerizations of carbon dioxide and cyclohexene oxide. The aluminum Schiff base complexes−tetraethylammonium acetate afforded isotactic poly(cyclohexene carbonate)s with low enantioselectivities. Lewis bases having two coordinating sites were utilized to enhance activity and selectivity based on the binuclear structure of the aluminum β-ketoiminate clarified by X-ray crystallography.[2gAlMe] 2 −bulky bisimidazole produced the alternating copolymer with high enantioselectivity (62% ee). The polymerization is considered to preferentially proceed at more crowded, enantioselective site owing to coordination of bulky Lewis bases to aluminums in less enantioselective sites. 3 2 AlMe−2-picoline also exhibited a high enantioselectivity (67% ee). Methylaluminum bis(2,6-di-tert-butyl-4-methylphenoxide) was applied to perform faster and more enantioselective copolymerizations at low temperature (82% ee). The asymmetric copolymerizations were found to be significantly dependent on size of epoxide, temperature, and kind/amount of activators.
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