Abstract. The mechanical properties and crystalline characteristics of polypropylene (PP) and nano precipitated calcium carbonate (NPCC) nanocomposites prepared via melt mixing in an internal mixer and melt extrusion in a twin screw extruder, were compared. The effect of maleic anhydride grafted PP (PP-g-MAH) as a compatibiliser was also studied using the internal mixer. At low filler concentration of 5 wt%, impact strength was better for the nanocomposites produced using the internal mixer. At higher filler loading of more than 10 wt%, the extrusion technique was more effective to disperse the nanofillers resulting in better impact properties. The impact results are consistent with the observations made from Scanning Electron Microscope (SEM) morphology study. As expected, the flexural modulus of the nanocomposites increased with filler concentration regardless of the techniques utilised. At a same filler loading, there was also no significant difference in the moduli for the two techniques. The tensile strength of the mixed nanocomposites were found to be inferior to the extruded nanocomposites. Introduction of PP-g-MAH improved the impact strength, tensile strength and modulus of the mixed nanocomposites. The improvements may be attributed to better interfacial adhesion, as evident from the SEM micrographs which displayed better dispersion of the NPCC in the presence of the compatibiliser. Though NPCC particles have weak nucleating effect on the crystallization of the PP, addition of PP-g-MAH into the mixed nanocomposites has induced significant crystallization of the PP.
Polypropylene (PP)-based nanocomposites were developed by the incorporation of a novel nano-sized precipitated calcium carbonate (NPCC) nanoparticles and polyethylene—octene elastomer (POE). The NPCC filler loading selected were 10 and 15wt.% while the POE contents were varied between 0 and 30wt.%. A slight decrease in the tensile strength of the PP nanocomposites was observed with increasing NPCC content. Results of impact strength indicated that the NPCC filler imparted some toughening effects on the PP and PP/POE blends. Maximum impact strength enhancement was achieved for the PP when blended with 30wt.% POE and filled with 15wt.% NPCC. However, the essential property balance between toughness and stiffness was still lacking in the nanocomposites developed. Differential Scanning Calorimeter results showed that NPCC acted as a nucleating agent for PP, increasing the crystallization temperature of PP by approximately 9°C.
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