Polysulfone UF membranes that were soiled by Cheddar cheese whey were successfully cleaned in place. This cleaning procedure was completed in about 1 h. Most cleaning chemicals used were common and inexpensive. The cleaning procedure consisted of rinsing the membrane system for 2 min with water initially and after each cleaning solution. Sodium hydroxide at pH 11.0, with .1% of a nonionic surfactant added, was circulated for 20 min. After a 2-min rinse with water, a 1:1 mixture of nitric and phosphoric acids at pH 2 was circulated for 20 min and rinsed again with water. Finally, sodium hydroxide at pH 11.0, with 200 ppm of sodium hypochlorite added, was circulated for 20 min and rinsed. All cleaning solutions and all rinse waters were at 54 degrees C. Membranes cleaned by this procedure were found to be free from whey residue under examination by scanning electron microscopy. The cleaning process did not damage the membranes even when it was used continuously for 300 h. Microbial populations on the membrane were estimated by incubating small (4-cm2) sections of membrane in screw-cap vials filled with trypticase soy broth. From the portion of vials showing growth after 72 h at 32 degrees C, a most probable microbial population was calculated. Santizing cleaned polysulfone UF membranes with 100 ppm of sodium hypochlorite or 100 ppm of dichloroisocyanurate at 54 degrees C resulted in membranes free from viable microorganisms. When dichloroisocyanurate was used at 10 degrees C and 200 ppm, a most probable microbial population of 290/m2 was found. No microbial growth was detected when cleaned and sanitized membranes were stored in tap water for 24 h. This technique for cleaning UF membranes does not require the use of a holding solution containing santizers to control the growth of residual microorganisms.
Tyndallized samples of unfiltered skim milk and retentate (concentrated fivefold or twofold by volume) and permeate from UF skim milk were inoculated with 5.5 x 10(3) to 1.5 x 10(5) cfu/ml of Listeria monocytogenes strains California or V7 together with 4 x 10(7) to 2.3 x 10(8) cfu/ml of mesophilic lactic acid bacteria. Numbers of L. monocytogenes (McBride Listeria agar) and lactic acid bacteria (all purpose Tween agar) were determined after 0, 6, 12, 24, 30, and 36 h of incubation at 30 degrees C. Lactic acid bacteria significantly inhibited or inactivated L. monocytogenes in all three products. Inactivation was greater in permeate (6.77 orders of magnitude) than in unfiltered skim milk (3.67 orders of magnitude) or in retentate (4.21 orders of magnitude). Degree of inactivation in retentate was related to the extent of concentration. Inactivation was not complete, and L. monocytogenes survived in these products during fermentation for up to 36 h. When fermented products were refrigerated (4 degrees C), L. monocytogenes survived for 4 to 6 wk in skim milk, 3 to 5 wk in retentate, and 1 wk in permeate. At refrigeration temperature, length of survival was dependent on type of product and strain of the pathogen.
Pasteurized skim milk and retentate (concentrated fivefold or twofold by volume) and permeate from ultrafiltered skim milk were inoculated with Listeria monocytogenes strains California or V7 and incubated at 4, 32, or 40°C. Changes in populations of the pathogen were determined, growth curves were derived, and generation times and maximum populations calculated for each combination of strain, product, and temperature. Both strains grew faster and achieved higher (ca. 1 to 2 orders of magnitude) populations at 4°C in retentate of either concentration than in skim milk. The pathogen grew in permeate at 4°C and attained maximum populations of ca. 106 to 107/ml. Tyndallized samples of skim milk and retentate and permeate from ultrafiltered skim milk were inoculated with the same strains of L. monocytogenes and incubated at 32 or 40°C. Populations achieved by the pathogen at these temperatures, ca. 107 to 108/ml, were similar in skim milk, retentate, and permeate.
Sanitizers currently used in the food industry are not efficient in destroying bacterial populations in polysulfone UF membrane systems. A new sanitizer composition that releases chlorous acid and chlorine dioxide from sodium chlorite at pH 2.7 was evaluated. Polysulfone UF membranes were soiled for 2.5 h by circulating and concentrating Cheddar cheese whey and skim milk. A cleaning regimen was established whereby acid and caustic cleaning solutions were circulated to clean the UF membrane system. Restoring permeate flux to initial values did not indicate that the system was effectively cleaned. The UF system was sanitized by recycling sanitizer solutions. Stainless steel and membrane surfaces were examined by swabbing to determine bacterial populations and sections of membranes were removed for examination using a scanning electron microscope. The new sanitizer appeared to control microbial populations effectively in UF membrane systems.
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