We studied conductive polymers as an anti-corrosion coating on 7075-T6 aluminum alloys. A double strand polyaniline molecular complex was used as the coating material. The new double strand polyaniline complex is advantageous compared with the traditional polyaniline by improvements in processability and stability. Potentiodynamic tests show that the coating is effective for protection against corrosion. The results are consistent with a passive film formation protection mechanism. Further data shows the coating provides additional corrosion protection for the metal surface when a scratch is present on the surface, suggesting the coatings have damage resistant properties.
We report the corrosion protection properties of a novel conductive polymer coating on aluminum alloys. The conductive polymer coating is a double strand molecular complex of polyaniline and a polyelectrolyte. The double strand polyaniline offers advantages in stability and processability over other forms of conductive polymers. The coated aluminum alloys (AA7075- T6) were evaluated for corrosion protection in an aggressive salt environment of.5N NaCl solutions using cyclic polarization and electrochemical impedance spectroscopy. Corrosion current densities were calculated for uncoated alloy samples and alloys coated with the conductive and non-conductive derivative of the double strand polymer. The conductive form of the double strand polyaniline coating shows a two order of magnitude lowering of the corrosion current over the uncoated samples and a one order magnitude lowering over the non-conductive form of the polymer coated samples. The shape of the cyclic polarization data closely resembles results of sulfuric acid anodized aluminum. This data indicates that the conductive state of the polymer is required for improved corrosion protection and an anodized type protection is occurring.
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