Comparing with traditional single-deep single-shuttle automated storage/retrieval systems, double-deep dual-shuttle AS/RS have the advantages of high space utilisation and more efficient, since less number of aisles and less empty travel of S/R machine. This warehousing systems have been developed for use in factories and distribution centres. In this paper, we first develop analytical models of quadruple command cycle to estimate the performance of such system, then taking the single shuttle and dual command cycle as the benchmark model, the potential improvement by dual shuttle has been analyzed, the results show that the efficiency of the system has a significant improvement using dual shuttle S/R machine. In addition, we have extended the proposed travel time to a special case that the double empty storage locations will take place and some management insights are given.
Many distribution centers use expensive, conveyor-based sorting systems that require large buildings to house them. In areas with tight space, robotic sorting systems offer a new type of solution to sort parcels by destination. Such systems are highly flexible in throughput capacity and are now gradually being introduced, particularly in express companies. This paper studies robotic sorting system with two layouts. The first layout has two tiers: robots drive on the top tier and sort parcels by destination on spiral conveyors connected to roll containers at the lower tier. The second layout has a single tier with input and output points located at the perimeter, connected by robots. For each layout, we consider both the shortest path topology via dual-lane aisles and the detour path topology via single-lane aisles. We build closed queueing networks for performance estimation, design an iterative procedure to investigate robot congestion in the two-tier layout, and use a traffic flow function to estimate robot congestion in the single-tier layout. Random, closest, dedicated, and shortest-queue robot-to-loading-station assignment rules are examined. We validate analytical models by both simulation and a real case of Deppon Express and analyze the optimal system size and operating policies for throughput capacity and operating cost. The results show that the system throughput capacity is significantly affected by robot congestion in the single-tier layout with the detour path topology, but it is only slightly affected in the other systems. A square layout fits the shortest path and a rectangular layout fits the detour path. Both the random assignment rule and the shortest-queue assignment rule are superior for a large number of robots, whereas the dedicated assignment rule is superior for a small number of robots. We apply these insights at Deppon Express for different allocations in peak and off-peak hours. Our analysis shows that a robotic sorting system typically has lower overall annual cost than a traditional cross-belt sorting system when the required throughput capacity is not too large.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.