The defects of the lower tooth height and of larger pitch in thread portion of rolled pieces are prone to appearing when rolling thread shaft in cross wedge rolling. To solve this problem, changing the blank shape and size were tried. Two types of concave conical and round blanks are designed with concave conical blanks obtained by rolling in the cross wedge rolling. Because the design of the rolling die is simple, good precision of blank can be ensured. Multiple size types of blanks were designed and the rolling experiment was made in the rolling mill of model H630. By measuring the values of the tooth height and pitch, the effect of blank shape on thread shafts rolled in the wedge rolling were investigated carefully. The reasonable size range of the blank shape was obtained. The conclusions above pave the theoretical foundation for the in-depth study on this technology.
When rolling thread shaft in cross wedge rolling, forming quality of thread is affected by many process parameters such as the thread helix angle, which is a special and complex parameter. However, there is few study of the effect of the thread helix angle on thread shaft forming. In this paper how thread helix angle affects axial metal flow was analyzed from the perspective of rolling force and the forming process of thread shaft was simulated with different helix angles by the deform-3D software. Through the measurement of the point coordinates, the effect of the helix angle on the axial metal flow of rolled pieces was analyzed. Finally, the conclusion was obtained that helix angle causes the asymmetry of axial metal flow with small difference values for asymmetry and the axial metal flow of rolled pieces increases as the helix angle increases. The rolling thread segment can be ensured in the middle of rolled pieces by moving the blank a suitable distance in the reverse direction of the axial flow direction.
Welded pipe and special pipe get more and more applications; however, the difficulty of pass design method limits welded pipe manufacture. The paper discusses welded pipe roll pass design method based on CATIA, and roll CAD/CAPP computer aided design system based on AutoCAD, and gives roll virtual design methods which use roll CATIA, CAD/CAPP system.
Enterprises have been looking forward to breakthroughs of compound cold rolled section steel precise pass design algorithm for a long time; the breakthroughs will enlarge the application area of cold rolled steel. However, further study of stress and strain cannot effectively conduct pass design algorithm, the theory research and pass design have bottlenecks. Use spline finite strip method to guide pass design, with artificial intelligence correction, we can gen precise pass design method. These researches will offer theoretical foundation to precise pass design and pass software design.
Cold bend section forming is generally completed by multi roll pass. The whole rolling process form chain structure. Applying virtual manufacturing technology to cold bend section production field is a new concept. Aiming at the chain of the specific conditions of the rolling process, the paper studies the application of virtual manufacturing technology implementation method and puts forward a new concept and technical measures.
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