Fabrication of a gel polymer electrolyte containing succinonitrile (GPE-SN) with high mechanical strength is quite challenging because the SN electrolyte always suppresses the formation of polymer networks during in situ polymerization. In this work, a mechanically robust GPE-SN was successfully prepared by using a solution immersion method. During fabrication, the paste-like SN electrolyte was transformed into a liquid SN electrolyte with low viscosity by heating at 50 °C and then infiltrated into the UV-cured highly cross-linked polyurethane acrylate (PUA) skeleton. The resulted GPE-SN film exhibits superior tensile strength (6.5 MPa) compared to the one (0.5 MPa) prepared by in situ polymerization (GPE-SN-IN). The high mechanical strength of the GPE-SN-IM film enables the LiCoO/LiTiO film battery to withstand 100-cycle folding without electrolyte damage and capacity loss. Besides, the GPE-SN presents a high ionic conductivity (1.63 × 10 S·cm at 25 °C), which is comparable to GPE with a commercial liquid electrolyte (GPE-LE). Because of good thermal stability of the GPE-SN, the LiCoO/Li cell with this electrolyte shows better charge-discharge cycling stability than that with GPE-LE at high temperature (55 °C). Thus, the GPE-SN prepared by our method could be a promising polymer electrolyte offering better safety and reliability for lithium-ion batteries.

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Hierarchical LiNi0.8Co0.15Al0.05O2 plates with exposed {010} active planes deliver a discharge capacity of 124 mA h g−1 at 10C.