In order to prepare flexible glass cover sheet materials suitable for space solar cells, fluorinated diamine 2,2’-bistrifluoromethyl benzidine (TFDB) and fluorinated dianhydride 4,4’ (hexafluoroisopropyl) diphthalic dianhydride (6FDA) as the monomer, polyimide (PI)/SiO2 composite film was synthesized by in situ polymerization, and the influence of coupling agent and SiO2 nanoparticle content on the film structure and properties was studied. The results show that PI synthesized from fluorine-containing monomers has better light transmittance, and the highest transmittance can reach 91.4%. The average visible light transmittance of the composite film decreases with the increase of SiO2 content, and the transmittance of the film decreases less in the high-wavelength region and greatly decreases in the low-wavelength region. The tensile strength and elastic modulus of PI/SiO2 composite film increase with the increase of SiO2 content, first increase and then decrease, reaching the maximum when the content is 10%; while the elongation at break of the composite film gradually increases with the increase of SiO2 content reduce. The thermal stability of PI/SiO2 composite film increases with the increase of SiO2 content. The doping of nano-SiO2 significantly suppresses the influence of irradiation on the mechanical properties of the film.
Space solar cell glass covers require high radiation resistance and wide-spectrum high light transmittance. The existing research on the preparation of thin films or special optical structures on the surface of solar cells rarely involves systematic research and the precise control of the high transmittance structural parameters of specific spectral bands by glass covers. Nanoarray structures were designed and constructed on high-purity quartz glass covers, achieving high anti-reflection within the 350–1100 nm range, the high energy part of the solar spectrum on Mars, regardless of the preparation of antireflective film and its radiation resistance. First, G-Solver software package was used to establish a nanoarray structure model according to the equivalent medium theory, and the effects of structural parameters such as the grating period, grating depth, and duty cycle on the glass cover transmittance were investigated. The results show that when the grating period is 50–200 nm, the transmittance ranges from 97.8% to 99.9%. When the grating period further increases from 300 nm, the lowest point of the transmittance spectrum moves to the longwave direction, and the transmittance from 350 nm to the lowest transmittance point significantly reduces. The optimal grating depth is 500 nm for a 300 nm grating period, the transmittance at 350 nm reaches 88.91%, and the average transmittance is 98.23%. When the period is 300 nm and the depth is 500 nm, the optimal duty cycle is 0.67, the transmittance at 350 nm reaches 96.52%, and the average transmittance is 99.23%. Nanoarray structures were constructed on the glass covers with nanoimprint and plasma etching, then modified with atomic layer deposition (ALD) to adjust their depth and duty cycle. The influence rules of the grating period, depth, and duty cycle on the cover transmittance from the experimental results are basically consistent with those from the simulation calculation. The nanoarray structure increases the average transmittance within 350–1100 nm of the glass cover by an average of 2.02% and the peak transmittance by 2.66%. The research results and experimental methods of this study have application value and promotion prospects for improving the photoelectric conversion efficiency of space solar cells and ground solar cells.
PI/SiO2 composite films have been prepared by using in situ polymerization. The influences of the dosage of silane coupling agent (KH-560) on the structure and performance of PI/SiO2 composite film have been investigated. The results show that in the components without KH-560, the addition of SiO2 decreases the transmittance of the sample. Compared to the same SiO2 doping amount, the transmittance in the visible light range of the sample using KH-560 is higher than that of the sample without KH-560. After adding KH-560, the tensile strength, the elastic modulus the elongation at break of the sample have largely changed. The thermal stability and the ability to resist ultraviolet radiation of the composite film first increases and then decreases. Furthermore, the optimal dosage of KH-560 is 3%. Moreover, the addition of KH-560 has little effect on the transmittance of the PI/SiO2 composite films before and after UV irradiation.
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