The internal structure and the working principle of gravity oil-water separator used for self-circulation well-flushing equipment were given. Based on CFD, the flow field was calculated and analyzed with partition plate settings. The influences on separation efficiency were analyzed, according to velocity vector diagrams and oil drop trajectory diagrams. The results show that the location of the primary partition plate is installed more reasonable, the efficiency of separation is more advantage. Also, the structure and size of the primary partition plate and the size of the auxiliary partition plate can influence the efficiency of oil-water separation regularly.
The internal structure and the working principle of gravity oil-water separator used for self-circulation well-flushing equipment were introduced. Based on CFD, the flow field was calculated and analyzed with different quantities of horizontal deflectors and inclined deflectors in the separator. According to velocity vector diagrams and oil drop trajectory diagrams with different number of horizontal deflectors and inclined deflectors, the influence rules on separation efficiency were analyzed. The results show that the separation efficiency is improved gradually with the amount of horizontal deflectors increased, and the optimal value of separation efficiency is 3 inclined deflectors.
A hydraulic experimental monitor system for electric submersible pump (ESP) was designed, which contains data acquisition and monitor interface. Data acquisition applied Advantech Data Acquisition and Siemens Programmable Logic Controller (PLC). Monitor interface applied Monitor and Control Generated System (MCGS). The results prove that the system can control the speed of ESP and display and record many signals, such as flow-rate, pressure, torque, rotation speed, liquid level, etc. The ways of converting analog signals, processing pulse signal and controlling speed are introduced.
Designed a set of hydraulic experimental system for testing some performance parameters of oil drilling and production equipments and demonstrating its functions and principles. This system provided hydraulic environment for pumping unit, ESP (Electric Submersible Pump), well control devices, drilling and workover experiments, collected and analyzed experimental data, provided an important platform for the research and development of oil drilling and production equipments and experiment teaching. The functions and principles of hydraulic system’s components are introduced, and some main components are selected and designed in the system.
Developed a device used to assist workover rig in lifting stuck tubing strings from the well during workover treatment, it can create well economic benefit for oil field. The device adopts remote hydraulic control, which is safe and reliable. The structure and work principle of the device is illustrated. The jam release device is mainly made up of hydraulic cylinders, hydraulic pump and hydraulic control valves. With the coordination between lifting hydraulic cylinders and hydraulic slips, the device can lift tubing strings from the well. The important loading unit of the device is analyzed by finite element. The working pressure is made from 5MPa to 20MPa, corresponding to lifting force range of 229kN to 915.6kN, which can meet the jam release force in workover treatment.
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