The fusion power density produced in a tokamak is proportional to its magnetic field strength to the fourth power. Second-generation high temperature superconductor (2G HTS) wires demonstrate remarkable engineering current density (averaged over the full wire), JE, at very high magnetic fields, driving progress in fusion and other applications. The key challenge for HTS wires has been to offer an acceptable combination of high and consistent superconducting performance in high magnetic fields, high volume supply, and low price. Here we report a very high and reproducible JE in practical HTS wires based on a simple YBa2Cu3O7 (YBCO) superconductor formulation with Y2O3 nanoparticles, which have been delivered in just nine months to a commercial fusion customer in the largest-volume order the HTS industry has seen to date. We demonstrate a novel YBCO superconductor formulation without the c-axis correlated nano-columnar defects that are widely believed to be prerequisite for high in-field performance. The simplicity of this new formulation allows robust and scalable manufacturing, providing, for the first time, large volumes of consistently high performance wire, and the economies of scale necessary to lower HTS wire prices to a level acceptable for fusion and ultimately for the widespread commercial adoption of HTS.
Next generation particle accelerators and fusion machines will greatly benefit from the development of low-inductance magnets capable of generating magnetic fields in excess of 16 T. Such magnets require high-temperature superconductors capable of carrying very high currents exceeding 5 kA at current densities of 400-600 A mm −2 , such as Conductor on Round Core (CORC ® ) cables and wires wound from RE-Ba 2 Ca 3 O 7-δ (ReBCO, Re=rare earth) coated conductor tapes. CORC ® wires containing ReBCO tapes with 30 μm thick Hastelloy ® substrates have previously been demonstrated as a viable high-field magnet conductor that can be produced at long lengths. Further improvement of the performance and flexibility of CORC ® wires would benefit from the development of ReBCO tapes with even thinner substrates. SuperPower Inc. recently demonstrated ReBCO tapes based on 25 μm thick Hastelloy ® substrates that allow the development of thinner and more flexible CORC ® wires that meet the stringent performance requirements of high-field magnets. Several tapes containing 25 μm thick substrates were produced and analyzed, exhibiting critical current and cabling performance in-line with the current production level tapes with 30-50 μm thick substrates. Tape critical current was measured at 4.2 K and applied magnetic fields up to 31.2 T. Several CORC ® wires incorporating these tapes were manufactured by Advanced Conductor Technologies using similar winding procedures that previously resulted in high-quality magnet-grade CORC ® wires based on tapes with 30 μm thick substrates. The CORC ® wires were tested in an applied magnetic field up to 12 T after bending to a 63 mm diameter. A critical current as high as 6231 A (12 T, 4.2 K) was measured with an engineering current density (J e ) of 678 A mm −2 , which extrapolates to over 450 A mm −2 at 20 T and is the highest current density reported in a CORC ® conductor to date. The combination of ReBCO tapes produced using 25 μm thick substrates and the ability to wind them into longlength, high-quality CORC ® magnet wires brings the development of low-inductance accelerator and fusion magnets that operate at magnetic fields exceeding 20 T closer to fruition.
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