Leading edge surface erosion is an emerging issue in wind turbine blade reliability, causing a reduction in power performance, aerodynamic loads imbalance, increased noise emission, and, ultimately, additional maintenance costs, and, if left untreated, it leads to the compromise of the functionality of the blade. In this work, we first propose an empirical spatio-temporal stochastic model for simulating leading edge erosion, to be used in conjunction with aeroelastic simulations, and subsequently present a deep learning model to be trained on simulated data, which aims to monitor leading edge erosion by detecting and classifying the degradation severity. This could help wind farm operators to reduce maintenance costs by planning cleaning and repair activities more efficiently. The main ingredients of the model include a damage process that progresses at random times, across multiple discrete states characterized by a non-homogeneous compound Poisson process, which is used to describe the random and time-dependent degradation of the blade surface, thus implicitly affecting its aerodynamic properties. The model allows for one, or more, zones along the span of the blades to be independently affected by erosion. The proposed model accounts for uncertainties in the local airfoil aerodynamics via parameterization of the lift and drag coefficients’ curves. The proposed model was used to generate a stochastic ensemble of degrading airfoil aerodynamic polars, for use in forward aero-servo-elastic simulations, where we computed the effect of leading edge erosion degradation on the dynamic response of a wind turbine under varying turbulent input inflow conditions. The dynamic response was chosen as a defining output as this relates to the output variable that is most commonly monitored under a structural health monitoring (SHM) regime. In this context, we further proposed an approach for spatio-temporal dependent diagnostics of leading erosion, namely, a deep learning attention-based Transformer, which we modified for classification tasks on slow degradation processes with long sequence multivariate time-series as inputs. We performed multiple sets of numerical experiments, aiming to evaluate the Transformer for diagnostics and assess its limitations. The results revealed Transformers as a potent method for diagnosis of such degradation processes. The attention-based mechanism allows the network to focus on different features at different time intervals for better prediction accuracy, especially for long time-series sequences representing a slow degradation process.
Abstract. As the wind energy industry is maturing and wind turbines are growing, there is an increasing need for cost-effective monitoring and data analysis solutions to understand the complex aerodynamic and acoustic behaviour of the flexible blades. Published measurements on operating rotor blades in real conditions are very scarce, due to the complexity of the installation and use of measurement systems. However, recent developments in electronics, wireless communication and MEMS sensors are making it possible to acquire data in a cost-effective and energy-efficient way. In this work, therefore, a cost-effective MEMS-based aerodynamic and acoustic wireless measurement system that is thin, non-intrusive, easy to install, low power, and self-sustaining is designed and tested. The results show that the system is capable of delivering relevant results continuously, although work needs to be done on calibrating and correcting the pressure signals, as well as on refining the concept for the attachment sleeve for weather protection in the field. Finally, two methods for using the measurements to provide added value to the wind energy industry are developed and demonstrated: (1) inferring local angle of attack via stagnation point detection using differential pressure sensors near the leading edge, and (2) detecting and classifying leading edge erosion using instantaneous snapshots of the measured pressure fields. On-going work involves field tests on an operating 6 kW wind turbine in Switzerland.
Abstract. As the wind energy industry is maturing and wind turbines are becoming larger, there is an increasing need for cost-effective monitoring and data analysis solutions to understand the complex aerodynamic and acoustic behaviour of the flexible blades. Published measurements on operating rotor blades in real conditions are very scarce due to the complexity of the installation and use of measurement systems. However, recent developments in electronics, wireless communication and MEMS (micro-electromechanical systems) sensors are making it possible to acquire data in a cost-effective and energy-efficient way. In this work, therefore, a cost-effective MEMS-based aerodynamic and acoustic wireless measurement system that is thin, non-intrusive, easy to install, low power and self-sustaining is designed and tested in a wind tunnel. The measurement system does not require an electrical connection to the wind turbine and can be mounted and removed without damaging the blade.The results show that the system is capable of delivering relevant results continuously, although work needs to be done on calibrating and correcting the pressure signals as well as on refining the concept for the attachment sleeve for weather protection in the field. Finally, two methods for using the measurements to provide added value to the wind energy industry are developed and demonstrated: (1) inferring the local angle of attack via stagnation point detection using differential pressure sensors near the leading edge and (2) detecting and classifying leading edge erosion using instantaneous snapshots of the measured pressure fields. Ongoing work involves field tests on a 6 kW operating wind turbine in Switzerland.
Sensing the fluid flow around an arbitrary geometry entails extrapolating from the physical quantities perceived at its surface in order to reconstruct the features of the surrounding fluid. This is a challenging inverse problem, yet one that if solved could have a significant impact on many engineering applications. The exploitation of such an inverse logic has gained interest in recent years with the advent of widely available cheap but capable MEMS-based sensors. When combined with novel data-driven methods, these sensors may allow for flow reconstruction around immersed structures, benefiting applications such as unmanned airborne/underwater vehicle path planning or control and structural health monitoring of wind turbine blades. In this work, we train deep reversible Graph Neural Networks (GNNs) to perform flow sensing (flow reconstruction) around two-dimensional aerodynamic shapes: airfoils. Motivated by recent work, which has shown that GNNs can be powerful alternatives to mesh-based forward physics simulators, we implement a Message-Passing Neural Network to simultaneously reconstruct both the pressure and velocity fields surrounding simulated airfoils based on their surface pressure distributions, whilst additionally gathering useful farfield properties in the form of context vectors. We generate a unique dataset of Computational Fluid Dynamics simulations by simulating random, yet meaningful combinations of input boundary conditions and airfoil shapes. We show that despite the challenges associated with reconstructing the flow around arbitrary airfoil geometries in high Reynolds turbulent inflow conditions, our framework is able to generalize well to unseen cases.
Leading edge surface erosion is an emerging issue in wind turbine blade reliability, causing reduction in power performance, aerodynamic loads imbalance, increased noise emission and ultimately additional maintenance costs, and if left untreated, leads to the compromise of the functionality of the blade. In this work, we first propose an empirical spatio-temporal stochastic model for simulating leading edge erosion, to be used in conjunction with aeroelastic simulations, and subsequently propose a deep learning model trained on simulated data, which aims to monitor leading edge erosion by detecting and classifying the degradation severity. The main ingredients of the model include a damage process that progresses at random times, across multiple discrete states characterized by a non-homogeneous compound Poisson process, which is used to describe the random and time-dependent degradation of the blade surface, thus implicitly affecting its aerodynamic properties. The model allows for one, or more, zones along the span of the blades to be independently affected by erosion. The proposed model accounts for uncertainties in the local airfoil aerodynamics via parameterization of the lift and drag coefficients curves. The proposed model is used to generate a stochastic ensemble of degrading airfoil aerodynamic polars, for use in forward aero-servo-elastic simulations, where we compute the effect of leading edge erosion degradation on the dynamic response of a wind turbine under varying turbulent input inflow conditions. The dynamic response is chosen a defining output as this relates to the output variable that is most commonly monitored under a Structural Health Monitoring (SHM) regime. In this context, we further propose an approach for spatio-temporal dependent diagnostics of leading erosion, namely, a deep learning attention-based Transformer, which we modify for classification tasks on slow degradation processes with long sequence multivariate time-series as inputs. We perform multiple sets of numerical experiments, aiming to evaluate the Transformer for diagnostics and assess its limitations. The results reveal Transformers as a potent method for diagnosis of such degradation processes. The attention-based mechanism allows the network to focus on different features at different time intervals for better prediction accuracy, especially for long time-series sequences representing a slow degradation process.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.