Purpose
The purpose of this paper is to develop a user friendly, wearable pain management system by optimizing CAD embroidery parameters for manufacturing high performance dry transcutaneous electrical neural stimulation (TENS) electrodes.
Design/methodology/approach
User-centered design methodology is employed to identify user needs related to TENS devices. Optimization of CAD embroidery parameters was done by measuring and calculating resistance and signal-to-noise values for electrodes manufactured with different conductive thread, stitch pattern, and stitch density types.
Findings
Characteristics of the conductive thread such as thickness and irregularity, embroidery stitch pattern, stitch density therefore the amount of conductive thread used all effect resistance values and signal-to-noise values of TENS electrodes. Low resistance of TENS electrode surface does not mean high signal-to-noise ratio and high TENS signal quality. Satin stitch type with low stitch density provides the best resistance and signal-to-noise ratio for a TENS electrode.
Originality/value
This study reported the design process of a wearable pain management system with a focus on optimization of embroidery manufacturing parameters for development of TENS electrodes. The design process not only required technical optimization but also understanding user problems related to use of conventional TENS devices. Proposed end product is a user friendly, electronic textile based, wireless wearable pain management system in different forms suitable for major pain areas such as knee, elbow and neck.
Compression garments are widely used by athletes to improve athletic performance and to avoid potential injuries. Some compression garments are developed to exert pressure on muscle groups via thermoplastic polyurethane (TPU) membrane layers laminated on the textile surface. This study investigates the effect of novel TPU membrane patterns on muscle performance of the lower extremities and on the comfort parameters of air and water vapor permeability. Three novel running leggings with TPU membrane compression zones were designed to exert pressure on the major muscle groups used during running. Electromyography (EMG) measurements of the female participants wearing the designed leggings with TPU membranes, conventional leggings and shorts were recorded during a standardized squat protocol via a wireless surface EMG system. A repeated measures analysis of variance with a Greenhouse–Geisser correction determined that the mean root of mean square values for the EMG signals retrieved from the rectus femoris, vastus lateralis, gastrocnemius and hamstring muscles while wearing a specific legging design revealed statistically significant reductions in muscle activation. On the other hand, comfort tests exhibited low water vapor permeability and air permeability results when the textile surface was laminated with the TPU membrane. TPU membranes laminated on athletic wear to create compression zones could be effective in reducing muscle activation. Comfort performance is another essential design parameter that should be integrated into the design decisions. Large surfaces of solid TPU membranes should be minimized and surface textures should be employed for increased breathability.
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