Titanium nitride-aluminium oxide (TiN-Al2O3) is a new generation ceramic composite material having potential for many industrial applications as it possess high resistance to thermal degradation, anti-wear and anti-abrasion properties. In the present research the characteristic features of EDM process are explored through Taguchi methodology based experimental studies with various process parametric combinations. Finally the process has been optimized using Genetic algorithm based Pareto optimization search. From Pareto optimal search the technology guideline for optimal parameter settings have been selected. The present research approach is extremely useful for maximizing the productivity while maintaining the geometrical accuracy within desired limit.
In the present work the effect of different dielectric mediums in micro-EDM of γ-Titanium Aluminide alloy have been investigated. Experiments were conducted both in the absence (dry conditions) and in presence of dielectric (EDM oil).Circular craters were produced both in the presence and absence of dielectric fluid using varying micro-EDM process variables i.e. open circuit voltage, discharge capacitance, pulse frequency and pulse-on-time. Over cut was measured from optical microscope images using Image Analyzer software. Influences of process variables and optimal conditions for minimum over cut on crater dimensions were investigated. ANOVA test which shows that capacitance of RC circuit contributes significantly in crater formation followed by pulse frequency. Optical photographs exhibit that over cut are less in air medium compared to oil medium.
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