SUMMARY New functionalised macromers containing peffluoropolyether (PFPE) structures and methacrylic end groups were synthesised and used as modifying additives for acrylic UV-curable systems. Their chemical structure is Rh-Rf-Rh, where with p = q. Notwithstanding their very low concentration, below 0.5 wt.-%, the fluorinated macromers cause a dramatic change of the surface properties of the films, without changing their curing conditions and their bulk properties. X-ray photoelectron spectroscopy (XPS) measurements showed that the macromers are able to concentrate selectively at the surfaces of the films, depending on their chemical structure and on the kind of substrate employed.
Poly(-caprolactone-b-perfluoropolyether-b-caprolactone) (PCL-PFPE-PCL) block copolymers having different PCL block lengths and end-capped with methacrylate groups were prepared and characterized. Spectroscopic analyses confirmed the expected molecular structure of the products. After UV curing, the films revealed the presence of two amorphous phases, corresponding to fluorinated and hydrogenated moieties, respectively. The material containing long PCL blocks showed also a crystalline phase. Surface properties of the UV-cured films were evaluated: The surfaces have a very high hydrophobic character in spite of the presence of many polar OH groups present in the polymeric network and a high hysteresis in wetting. An enrichment of fluorine at the air-side surface was shown by contact-angle measurements, except when long PCL sequences are present. The adv angles decreased by increasing the content of PCL, that is, by decreasing the content of fluorine.
The synthesis and processing of thermoplastics and thermoset polymeric materials rely on energy-inefficient and environmentally burdensome manufacturing methods. Frontal polymerization has emerged as an attractive, scalable alternative due to its exploitation of the heat of polymerization, which generally is wasted as unutilized heat-loss. The only external energy needed for frontal polymerization is an initial thermal (or photo) stimulus that locally ignites the reaction. The subsequent reaction exothermicity provides local heating; the transport of this thermal energy to neighboring monomers in either a liquid or gel-like state results in a self-perpetuating reaction zone that provides fully-cured polymeric thermosets and thermoplastics. Propagation of this polymerization front continues through the unreacted monomer media until either all reactants are consumed or sufficient heat-loss stalls further reaction. Several different polymerization mechanisms support frontal processes, including free-radical, cat- or anionic, amine-cure epoxides, and ring-opening metathesis polymerization. The choice of monomer, initiator/catalyst, and additives dictates how fast the polymer front traverses the reactant medium, as well as the maximum temperature achievable. Frontal polymerization enables the preparation of moldable thermoplastics derived from linear polymers. When crosslinking is involved, polymeric networks (e.g., rigid thermosets) are obtainable through a related process best described as a frontal curing reaction. Numerous applications of frontally-generated polymers and thermosets exist, ranging from the reinforcement of porous substrates to the design of patterned composite materials. In this review, we examine in detail the physical and chemical phenomena that govern frontal polymerization, as well as outline the existing applications.
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