Crystalline silicon (c-Si) photovoltaics has long been considered energy intensive and costly. Over the past decades, spectacular improvements along the manufacturing chain have made c-Si a low-cost source of electricity that cannot be ignored anymore. Over 125 GW of c-Si modules have been installed in 2020, 95% of the overall photovoltaic (PV) market, and over 700 GW have been cumulatively installed. There are some strong indications that c-Si photovoltaics could become the most important world electricity source by 2040-2050. In this Review, we survey the key changes related to materials and industrial processing of silicon PV components. At the wafer level, a strong reduction in poly-silicon cost and the general implementation of diamond-wire sawing has reduced the cost of monocrystalline wafers. In parallel, the concentration of impurities and electronic defects in the various types of wafers has been reduced, allowing for high efficiency in industrial devices. Improved cleanliness in production lines, increased tool automation, improved production technology and cell architectures all helped increase the efficiency of mainstream modules. Efficiency gains at the cell level were accompanied by an increase in wafer size and by the introduction of advanced assembly techniques. These improvements have allowed a reduction of cell-to-module efficiency losses and will accelerate the yearly efficiency gain of mainstream modules. To conclude, we discuss what it will take for other PV technologies to compete with silicon on the mass market. SummaryCrystalline silicon is today's main photovoltaic technology, enabling to produce electricity with minimal carbon emissions and at an unprecedented low cost. This review discusses the recent evolution of this technology, the present status of research and industry, and the near future perspectives.
We present a comprehensive summary of our observations of metal-rich particles in multicrystalline silicon (mc-Si) solar cell materials from multiple vendors, including directionally-solidified ingot-grown, sheet, and ribbon, as well as multicrystalline float zone materials contaminated during growth. In each material, the elemental nature, chemical states, and distributions of metal-rich particles are assessed by synchrotron-based analytical x-ray microprobe techniques. Certain universal physical principles appear to govern the behavior of metals in nearly all materials: (a) Two types of metal-rich particles can be observed (metal silicide nanoprecipitates and metal-rich inclusions up to tens of microns in size, frequently oxidized), (b) spatial distributions of individual elements strongly depend on their solubility and diffusivity, and (c) strong interactions exist between metals and certain types of structural defects. Differences in the distribution and elemental nature of metal contamination between different mc-Si materials can largely be explained by variations in crystal
Low‐cost hybrid solar cells have made tremendous steps forward during the past decade owing to the implementation of extremely thin inorganic coatings as absorber layers, typically in combination with organic hole transporters. Using only extremely thin films of these absorbers reduces the requirement of single crystalline high‐quality materials and paves the way for low‐cost solution processing compatible with roll‐to‐roll fabrication processes. To date, the most efficient absorber material, except for the recently introduced organic–inorganic lead halide perovskites, has been Sb2S3, which can be implemented in hybrid photovoltaics using a simple chemical bath deposition. Current high‐efficiency Sb2S3 devices utilize absorber coatings on nanostructured TiO2 electrodes in combination with polymeric hole transporters. This geometry has so far been the state of the art, even though flat junction devices would be conceptually simpler with the additional potential of higher open circuit voltages due to reduced charge carrier recombination. Besides, the role of the hole transporter is not completely clarified yet. In particular, additional photocurrent contribution from the polymers has not been directly shown, which points toward detrimental parasitic light absorption in the polymers. This study presents a fine‐tuned chemical bath deposition method that allows fabricating solution‐processed low‐cost flat junction Sb2S3 solar cells with the highest open circuit voltage reported so far for chemical bath devices and efficiencies exceeding 4%. Characterization of back‐illuminated solar cells in combination with transfer matrix‐based simulations further allows to address the issue of absorption losses in the hole transport material and outline a pathway toward more efficient future devices.
Boron and oxygen contamination in Czochralski-grown (Cz) silicon leads to a degradation of the minority charge carrier lifetime within short times due to the formation of recombination active complexes. The formation of these complexes is investigated for longer times showing a further development of the defect. This development called 'regeneration' is triggered by illumination or applied forward voltages and leads to a new state of the defect. This new state of the defect is proven to be less recombination active allowing higher stable minority carrier lifetimes and conversion efficiencies of solar cells. The influences of temperature and light intensity are discussed.
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