During the last years, due to the strict regulations on waste landfilling, anaerobic digestion (AD) of the organic fraction of municipal solid waste (OFMSW) is increasingly considered a sustainable alternative for waste stabilization and energy recovery. AD can reduce the volume of OFMSW going to landfill and produce, at the same time, biogas and compost, all at a profit. The uncertainty about the collected quantity of organic fraction, however, may undermine the economic-financial sustainability of such plants. While the flexibility characterizing some AD technologies may prove very valuable in uncertain contexts since it allows adapting plant capacity to changing environments, the investment required for building flexible systems is generally higher than the investment for dedicated equipment. Hence, an adequate justification of investments in these flexible systems is needed. This paper presents the results of a study aimed at investigating how different technologies may perform from technical, economic and financial standpoints, in presence of an uncertain organic fraction quantity to be treated. Focusing on two AD treatment plant configurations characterized by a technological process with different degree of flexibility, a real options-based model is developed and then applied to the case of the urban waste management system of the Metropolitan Area of Bari (Italy). Results show the importance of pricing the flexibility of treatment plants, which becomes a critical factor in presence of an uncertain organic fraction. Hence, it has to be taken into consideration in the design phase of these plants.
Abstract:Purpose: The aim of this study is to identify the best Material Handling Equipment (MHE) to minimize the carbon footprint of inbound logistic activities, based on the type of the warehouse (layout, facilities and order-picking strategy) as well as the weight of the loads to be handled.Design/methodology/approach: A model to select the best environmental MHE for inbound logistic activities has been developed. Environmental performance of the MHE has been evaluated in terms of carbon Footprint (CF). The model is tested with a tool adopting a VBA macro as well as a simulation software allowing the evaluation of energy and time required by the forklift in each phase of the material handling cycle: picking, sorting and storing of the items.Findings: Nowadays, it is not possible to identify 'a priori' a particular engine equipped forklift performing better than others under an environmental perspective. Consistently, the application of the developed model allows to identify the best MHE tailored to each case analyzed.
Originality/value:This work gives a contribution to the disagreement between environmental performances of forklifts equipped with different engines. The developed model can be considered a valid support for decision makers to identify the best MHE minimizing the carbon footprint of inbound logistic activities.-1035-Journal of Industrial Engineering and Management -http://dx
Recently many firms adopted a "green warehousing" approach in order to improve their environmental performances. The common driver of the solutions identified is in the reduction of the energy consumptions, considered as the key "greening element". The optimization of energy required by order picking (estimated to count up to 55% of the total energy for warehousing activities) can be obtained by means of the adoption of forklift equipped by different engines or by means of the optimization of operational activities such as the pickers routing, the movements for material handling, etc. In literature, the type of forklift and the storage configuration to be adopted are addressed as different issues. In this study a support decision tool based on an iterative nonlinear integer model is developed. The tool allows identifying the strategy (the type of forklift and the storage configuration to be adopted) optimizing the environmental performances of warehouse activities.
In today's economic context the workforce is a crucial asset in manufacturing industries. The employee performance and productivity are affected by many factors related on one hand to the line efficiency and, on the other hand, to the well-being of the workers. On the basis of new technologies and driven by Industry 4.0 paradigms, the need of a high production rate cannot neglect the safeguarding of the workers. In case of repetitive manual tasks, workers are exposed to the risk of musculoskeletal disorders (MSDs), that can be reduced by applying ergonomics principles both in design (e.g. workstation design, equipment tools identification, etc.) and in operative phases (e.g. workload balance, tasks assignment, etc.). In the operative phase, job rotation is one of the most widespread methods for alleviating physical fatigue and reducing the stress due to repetitive tasks. However, often, job rotation strategies fail due to the lack of systematic approach or effective management of rotation schedules, being very difficult to identify an effective job rotation schedule allowing maintaining the same productivity rate. The problem is of particular interest under the perspective of the workforce aging, a social European phenomenon which is also affecting production systems performance. Designing and scheduling of human-based assembly systems require a joint evaluation of production system performance and a good balancing of MSDs risk among workers. The authors proposed a model for minimizing the exposure risk of workers involved in repetitive manual tasks, by balancing the human workloads and reducing the ergonomic risk within acceptable limits, for a given production target. Risk and its acceptability are evaluated using the RULA method, according to a mixed integer programming approach. Results shown the effectiveness of the model to identify the optimal job rotation schedules jointly achieving productivity and ergonomic risk goals.
In recent years, the continuous increase of greenhouse gas emissions has led many companies to investigate the activities that have the greatest impact on the environment. Recent studies estimate that around 10% of worldwide CO2 emissions derive from logistical supply chains. The considerable amount of energy required for heating, cooling, and lighting as well as material handling equipment (MHE) in warehouses represents about 20% of the overall logistical costs. The reduction of warehouses’ energy consumption would thus lead to a significant benefit from an environmental point of view. In this context, sustainable strategies allowing the minimization of the cost of energy consumption due to MHE represent a new challenge in warehouse management. Consistent with this purpose, a two-step optimization model based on integer programming is developed in this paper to automatically identify an optimal schedule of the material handling activities of electric mobile MHEs (MMHEs) (i.e., forklifts) in labor-intensive warehouses from profit and sustainability perspectives. The resulting scheduling aims at minimizing the total cost, which is the sum of the penalty cost related to the makespan of the material handling activities and the total electricity cost of charging batteries. The approach ensures that jobs are executed in accordance with priority queuing and that the completion time of battery recharging is minimized. Realistic numerical experiments are conducted to evaluate the effects of integrating the scheduling of electric loads into the scheduling of material handling operations. The obtained results show the effectiveness of the model in identifying the optimal battery-charging schedule for a fleet of electric MMHEs from economic and environmental perspectives simultaneously.
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