The paper proposes a methodology for reliable design and maintenance of wind turbine rotor blades using a condition monitoring approach and a damage tolerance index coupling the material and structure. By improving the understanding of material properties that control damage propagation it will be possible to combine damage tolerant structural design, monitoring systems, inspection techniques and modelling to manage the life cycle of the structures. This will allow an efficient operation of the wind turbine in terms of load alleviation, limited maintenance and repair leading to a more effective exploitation of offshore wind.
In a fibre-reinforced polymer (FRP) structure designed using the emerging damage tolerance and structural health monitoring philosophy, sensors and models that describe crack propagation will enable a structure to operate despite the presence of damage by fully exploiting the material’s mechanical properties. When applying this concept to different structures, sensor systems and damage types, a combination of damage mechanics, monitoring technology, and modelling is required. The primary objective of this article is to demonstrate such a combination. This article is divided in three main topics: the damage mechanism (delamination of FRP), the structural health monitoring technology (fibre Bragg gratings to detect delamination), and the finite element method model of the structure that incorporates these concepts into a final and integrated damage-monitoring concept. A novel method for assessing a crack growth/damage event in fibre-reinforced polymer or structural adhesive-bonded structures using embedded fibre Bragg grating (FBG) sensors is presented by combining conventional measured parameters, such as wavelength shift, with parameters associated with measurement errors, typically ignored by the end-user. Conjointly, a novel model for sensor output prediction (virtual sensor) was developed using this FBG sensor crack monitoring concept and implemented in a finite element method code. The monitoring method was demonstrated and validated using glass fibre double cantilever beam specimens instrumented with an array of FBG sensors embedded in the material and tested using an experimental fracture procedure. The digital image correlation technique was used to validate the model prediction by correlating the specific sensor response caused by the crack with the developed model.
Optical fibre Bragg grating (FBG) sensors are now quite established and widely used in strain measurements of composites. However, insufficient understanding of the limitations of the embedment and measuring techniques often lead to inaccurate and inconclusive results. In this study, a novel method to improve the reliability and accuracy of the strain measurements on unidirectional composites using embedded FBG sensors was successfully developed. Using a carbon/epoxy prepreg system, test specimens were manufactured with longitudinally embedded FBG sensors. The combined behaviour of the sensors and the host material was characterized and a calibration rule (correction factor) was determined for the chosen material. The consistency of the results with both theoretical and empirical assumptions suggests that the proposed method is applicable to a wide range of FBG sensors and host materials.
a b s t r a c tOptical fibre Bragg grating (FBG) sensors are now quite established and widely used in strain measurements in composites. However, insufficient understanding of the limitations of the embedment and measuring techniques often leads to inaccurate results. This work is a continuation of a novel method to improve the reliability and accuracy of the strain measurements on unidirectional composites using embedded FBG sensors [1]. A new combination of the pair host material/sensor was studied and characterized. Test specimens were manufactured with longitudinally embedded FBG sensors, using a glass/ epoxy prepreg system, in order to compare with a carbon/epoxy prepreg system. The combined behaviour of the sensors and the host material was characterized and a procedure to obtain a more accurate strain was defined for this new chosen material.
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