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In an increasing number of aggressive enterprise world, "time to market" concerning products has come to be a solution element because of enterprise success. There are exceptional techniques so expect layout mistakes or open products concerning the need between much less time. Among the most used methodologies in the design and setting about stability the requirements, Quality Function Deployment (QFD) and Design for Six Sigma (DFSS) execute remain used. In the prototyping phase, such is feasible in imitation of tackle the rising science regarding additive manufacturing. Today, three-dimensional stamping is in the meanwhile used as a rapid prototyping technique. However, the actual challenge that enterprise is going through is the use of these machineries for large-scale production about parts, at last viable along current HP Multi fusion. The aim of this article is to study the interactive design and engineering applied to the entire product development process taking advantage of the most modern models and technologies for the final realization of a case study that involves the design and prototyping of an innovative multifunctional fan (Lamp, Aroma Diffuser and fan) through the Multi Jet Fusion of HP. To begin with, issues related to the DFSS, the QFD and their application to identify the fan requirements are explored. Once the requirements have been defined, the modern CAD design systems and the CAE systems for the validation of the case study will be analyzed and applied. Finally, HP's Multi Jet Fusion methodology and design rules for additive manufacturing will be analyzed in detail, trying to exploit all the positive aspects it offers.

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An integrated environment based on CAD assembly software and on an Augmented Reality wearable system is used to improve the overall integration between engineering design and real prototypes manufacturing. The environment following called – Personal Active Assistant (PAA) – exploits a CAD tool connection to remarkably improve object recognition, best assembly sequence optimization, and operator instructions generation. PAA is real-time and wirelessly linked to a remote server or designer workstation where project geometric database is stored. The PAA head-mounted camera is also able to acquire the human-driven assembly sequence and check the efficiency and correctness via object recognition: an incremental sub-assembly detection algorithm has been developed in order to achieve complex dataset monitoring. On the other hand, the Augmented Reality-based assembly evaluation tool allows engineers to interact directly with the assembly operator while manipulating the real and virtual prototype components. Information from the assembly planner can be displayed, directly superimposed, on the real scene by using a see-through head-mounted display. Thus the new combined software and hardware equipment may be considered a step ahead in the support of true concurrent engineering and remote collaboration, strongly improving this latter through a better heterogeneous task integration. Several tests have been performed also to achieve personnel training and warehouse part seeking.

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