Variable speed rotors represent an innovative research field for the development of new rotorcraft designs. Issues related to employing a main rotor variable speed are numerous and require an interdisciplinary approach. For this reason, a preliminary effort has been made to understand the performance implications of coupling helicopter trim and turboshaft engine simulations. Following this, two different models of a UH-60 Black Hawk helicopter and a GE T700 turboshaft engine are implemented and validated against experimental data. Then, an optimization algorithm is employed to find the optimal main rotor speed with the aim of minimizing fuel consumption. Different simulation cases are analyzed to quantify the benefits related to the optimal main rotor speed depending on flight condition, altitude, and helicopter gross weight. It is found that coupling both the helicopter and engine model is necessary to adequately determine the correct rotational speed corresponding to minimum fuel consumption. More than 10% fuel saving is shown to be feasible. The results obtained employing a variable speed main rotor are broadly discussed, and future possible applications of the methodology are suggested. Nomenclature
An off-design steady state model of a generic turboshaft engine has been implemented to assess the influence of variable free power turbine (FPT) rotational speed on overall engine performance, with particular emphasis on helicopter applications. To this purpose, three off-design flight conditions were simulated and engine performance obtained with different FTP rotational speeds were compared. In this way, the impact on engine performance of a particular speed requested from the main helicopter rotor could be evaluated. Furthermore, an optimization routine was developed to find the optimal FPT speed which minimizes the engine specific fuel consumption (SFC) for each off-design steady state condition. The usual running line obtained with constant design FPT speed is compared with the optimized one. The results of the simulations are presented and discussed in detail. As a final simulation, the main rotor speed Ω required to minimize the engine fuel mass flow was estimated taking into account the different requirements of the main rotor and the turboshaft engine.
Variable speed rotor studies represent a promising research field for rotorcraft performance improvement and fuel consumption reduction. The problems related to employing a main rotor variable speed are numerous and require an interdisciplinary approach. There are two main variable speed concepts, depending on the type of transmission employed: Fixed Ratio Transmission (FRT) and Continuously Variable Transmission (CVT) rotors. The impact of the two types of transmission upon overall helicopter performance is estimated when both are operating at their optimal speeds. This is done by using an optimization strategy able to find the optimal rotational speeds of main rotor and turboshaft engine for each flight condition. The process makes use of two different simulation tools: a turboshaft engine performance code and a helicopter trim simulation code for steady-state level flight. The first is a gas turbine performance simulator (TSHAFT) developed and validated at the University of Padova. The second is a simple tool used to evaluate the single blade forces and integrate them over the 360 degree-revolution of the main rotor, and thus to predict an average value of the power load required by the engine. The results show that the FRT does not present significant performance differences compared to the CVT for a wide range of advancing speeds. However, close to the two conditions of maximum interest, i.e. hover and cruise forward flight, the discrepancies between the two transmission types become relevant: in fact, engine performance is found to be penalized by FRT, stating that significant fuel reductions can be obtained only by employing the CVT concept. In
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