Aluminum hydroxide is an essential material for the industrial production of ceramics (especially insulators and refractories), desiccants, absorbents, flame retardants, filers for plastics and rubbers, catalysts, and various construction materials. The calcination process of Al(OH)3 first induces dehydration and, finally, results in α-Al2O3 formation. Nevertheless, this process contains various intermediary steps and has been proven to be complicated due to the development of numerous transitional alumina. Each step of the investigation is vital for the entire process because the final properties of materials based on aluminum trihydroxide are determined by their phase composition, morphology, porosity, etc. In this paper, five dried, milled, and size-classified aluminum hydroxide specimens were thermally treated at 260, 300, and 400 °C; then, they were studied in order to identify the effects of temperature on their properties, such as particle morphology, specific surface area, pore size, and pore distribution. The major oxide compounds identified in all samples were characteristic of bauxite—namely, Al2O3 * 3H2O, SiO2, Fe2O3, Na2O, and CaO. Particles with smaller sizes (<10 µm = 76.28%) presented the highest humidity content (~5 wt.%), while all samples registered a mass loss of ~25 wt.% on ignition at 400 °C. The identified particles had the shapes of hexagonal or quasi-hexagonal platelets and resulted in large spherulitic concretions. The obtained results suggest that ceramic powders calcined at 400 °C should be used for applications as adsorbents or catalysts due to their high specific area of about 200–240 m2/g and their small pore width (3–3.5 nm).

Aluminum hydroxide is a key product for the industrial production of alumiana and aluminium, ceramics insulator and refractories, desiccants, absorbents, flame retardants, filers for plastics and rubbers, catalysts, and various construction materials. The production of these arrays of useful material products is grounded on the multiple thermal decomposition pathways of Al(OH)3, which involve major crystallographic dislocations and many microstructure reconfigurations on variable lines of phase transitions, from the raw material up to large varieties of precursors and commercial grade products. A wide range of literature on this subject is available, and recent reviews cover suitable information about preparation and characterization of different activated alumina products with specific properties and applications. In our previous papers, there was studied the mechanisms of aluminum hydroxide phase transitions, during low temperature calcination, namely, at 260ºC, 300ºC, 400ºC and 600 ºC, under chosen particularly conditions, for promoting the nucleation of the amorphous phases. Collected data suggest that raw aluminum hydroxide; dried, milled and classified is a precursor for the new low temperature activated alumina transition phases, carrying distinctive characteristics and properties, due to products enrichment in amorphous phases. Accordingly, as effects of the main driving factors (temperature and rate of heating, and initial particle size dimension) on the aluminum hydroxide as new precursor, notable changes were observed in products mineral composition, morphology and specific surface area, pore size, pore distribution, and the particle size distribution. Beside, some other secondary effects have to be apprehended. For example, the main phase transition process dinamic factors control over some physical and technical properties of the new products, like: absolute density, brightness, oil absorption capacity and water absorption capacity. The purpose of this work was to continue the characterization of low temperature activation alumina products, and also, to measure the adsorption capacity and to reveal adsorption kinetics mechanisms. Thus, the first step of survey was silver adsorption maximum capacity measurements for all sample prepared by heating the precursor alumina hydroxide, milled and classified as 5 different dimension size fractions to 260, 300, 400 and 600ºC. Hereinafter, four samples, carefully selected as representative for the entire lot of samples, were used for the study of kinetics mechanism and data fitting to the adequate kinetic equations. Confident data validate the pseudo second order kinetic model for the entire activation process, independently of samples heating temperature and particles dimension.

In this paper, the thermal decomposition of crystalline Al(OH)3 was studied over the temperature range of 260–400 °C for particles with a size between 10 and 150 µm. The weight losses and thermal effects occurring in each of the dehydration process were assessed using thermogravimetry (TG) and differential scanning calorimetry (DSC) thermal analysis. X-ray diffraction (XRD) patterns, refined by the Rietveld method, were used for mineral phase identification, phase composition analysis, and crystallinity degree determination. Moreover, the particle size distributions and their corresponding D10, D50, and D90 numeric values were determined with a laser analyzer. We observed a strong relationship between the calcination temperature, the initial gibbsite grade particle size, and the crystallinity of the resulting powders. Hence, for all endothermic effects identified by DSC, the associated temperature values significantly decreased insofar as the particle dimensions decreased. When the gibbsite was calcined at a low temperature, we identified small amounts of boehmite phase along with amorphous new phases and unconverted gibbsite, while the powders calcined at 400 °C gradually yielded a mixture of boehmite and crystalized γ-Al2O3. The crystallinity % of all phase transition products declined with the increase in particle size or temperature for all the samples.

This paper is reporting the data of a preliminary study on heavy metals distribution in the fluid and solid phases involved in dry and classified aluminium hydroxide production through Bayer process. For heavy metals released in the fluid phases, the main source of contamination is the bauxite through its mineralogical phases soluble or insoluble in alkaline solution. It was shown that predominant way to transfer contaminating elements in aluminium hydroxide particles is the occlusion of very fine particles coming from mineralogical phases of bauxite residue. New born mineralogical phases from bauxite residue, like poor crystallized sodalite and cancrinite, are the most active occlusion contaminants

Chemical analysis, classical or instrumental using ICP and the XRF spectrometry, offers complete information on elemental composition and major chemical constituents of bauxite and bauxite residues resulted from the Bayer process. The XRD diffractometric analysis provides information on quantitative mineralogical composition of these materials and it enables the real identification of main chemical combinations, whose reactivity is essential in driving the process of obtaining alumina through the Bayer process. Mineralogical components identified in the bauxite samples were ,

This paper is reporting the data concerning impurities occlusion in the dried, milled and classified aluminum hydroxide, the sources of contamination and the ways to control the purity of classified aluminum hydroxide as raw material for special aluminas. Mainly, all the micronic size particles, floating in the super-saturated Bayer liquors, are potential sources of occluded impurities in the aluminum hydroxide particles. There are several mechanisms for embedding the impurities in crystalline substances. Of these, most probable ones in the Bayer alumina process are: a) occlusion of the spent liquor drops containing impurities inside the polycrystalline aluminum hydroxide congregates; b) hetero-nucleation of aluminum hydroxide on the surface of particles or colloids containing one or more impurities (the foreign particles are seized inside a crystals or inside of a crystalline multi-particulate association); c) incorporation of available ions or molecule reactive fragments in the poor crystalline structures of aluminum hydroxide after nucleation, during different growth stages of all already aggregated particles, under certain super-saturations. d) building up bridges between the scanty aggregated particles or filling the inside hollows of these aggregates with new quickly crystallized material, including the particulate impurities, mainly, during large fluctuations of the super-saturation. Using scanning electron microscopy (SEM) coupled with energy dispersive X-ray spectroscopy EDS (Apollo SSD detector, EDAX), the contributions of each of these mechanisms can be investigated simply and assumed from the collected data. It was shown that well crystallized phases originating directly from bauxite (like the aluminum substituted goethite and substituted hematite, rutile or quartz), as well as the well as the crystallized new born phases during specific Bayer reactions (like cancrinite, are not promoting directly the impurities occlusion. Poor crystalline phases (like sodalite and katoite or other secondary phases and their micronic size fragments are really sustaining impurities occlusion through all the acknowledged mechanisms.

Bauxite Metallurgical Residue (BR) is a highly alkaline and very fine-grained by-product of the Bayer process for alumina production. Its huge global annual production has resulted in increasing accumulation of BR, causing deposition problems and serious environmental issues. RM contains oxides and salts of the main elements Fe, Al, Ca, Na, Si, Ti, and rare earths—REEs (Sc, Nd, Y, La, Ce, Ds)—many of which have been categorised by EU as critical metals (CMs). The valorisation of BR as a low-cost secondary raw material and metal resource could be a route for its reduction, introducing the waste into the economic cycle. REEScue constitutes a research project that aims to instigate the efficient exploitation of European bauxite residues, resulting from alumina production from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA), containing appreciable concentrations of scandium and REEs, through the development of a number of innovative extraction and separation technologies that can efficiently address the drawbacks of the existing solution. The consortium consists of three alumina producers from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA) and two academic partners from Greece (National Technical University of Athens) and Turkey (Necmettin Erbacan University). We present preliminary characterization results of three different BR samples that originate from the three aluminium industries, in respect of bulk chemical analysis (XRF, ICP), mineralogical investigation (XRD), and morphological observation through microscopy.

The purity, structural surface, particle dimensions, particle size distribution, and the associated reactivity of chemical and surface properties are the most important and most required properties of alumina hydrate special brands. The purpose of this paper concerns the common metallic impurities accumulation on the surface of alumina hydrate particles, during the sodium aluminates decomposition in liquid phase, during the entire aluminum hydroxide crystallization stage in the Bayer technology.