This study investigates how layer deposition in printing 3D models made of polyetherimide (PEI) using the fused filament fabrication (FFF) technique affects resistance of these models to abrasive wear. Samples made by additive manufacturing with different setting of build orientation and path generation strategy of extruded fibers were used in the experiment. The experiments were conducted on a tribometer according to the ASTM G65-16 standard. The friction force, normal force, and temperature in the contact area during the tribometer operation were measured using a strain gauge sensor. The tribometer allowed us to perform the tribological experiments using a rubber-coated or a metal disc without a lubricant in the so-called “dry” operation. Following the ASTM G65-16 standard, a rubber-coated disc and Fe3Al2 (SiO4)3 garnet abrasive were used for the wear resistance tests. The analysis of experimental data showed correlations among orientation selection, the strategy of layer deposition by the FFF technique, and the surface life in terms of abrasive wear. The results of this research also showed the suitability of the chosen building orientation and deposition strategy for part production by additive manufacturing, depending on the required tribological properties, such as the coefficient of friction (yield path) and wear behavior. Based on the results of the study, it is concluded that continuity of wear and friction force depends on the path traveled under the model production orientation. The size of wear (material loss) ranged from 0.451–0.809%. It was shown that the weight loss of the sample under loading was greater, on average, with the chosen fiber orientation strategy in the Z direction than in the X direction.
The paper is an evaluation of the surface roughness of various materials produced by water jet cutting (AWJ, abrasive water jet). A 3D laser profilometer developed at the Department of Design and Technical Systems Monitoring at our University was used in roughness measurement. To verify the values measured by the laser profilometer, another measurement was performed using a 2D contact roughness meter. The tests were done on aluminum and stainless-steel materials, respectively. Six samples were produced; three made of stainless steel and three made of aluminum. All samples were produced at a different feed rate of the cutting head. This was adapted to the different roughness required, per the manufacturer’s material data sheets. Varying rates of separation translated into different qualities of the surfaces under evaluation. The evaluated roughness parameters were Ra and Rz. Dependencies were plotted in the chart based on the values measured, which were then compared and evaluated.
This paper deals with a design and a shape optimization of a tool that combines punching of a tarpaulin with the tarpaulin grommet pressing in one operation. The tarpaulin grommet 0.5 mm thick with a diameter of 10 mm is made of DX51D+Z275MAC steel. The designed tool and its main shape dimensions are verified by using a numerical simulation in an ANSYS Workbench software and subsequently also by a practical experiment, i.e. verification and debugging functionality in cooperation with H + D kovo company.
The study reports the results of investigation of basic processing and thermal properties of low-density polyethylene modified with two types of natural filler: wheat bran and pumpkin seed hulls, their content ranging from 5% to 15% relative to the matrix. In addition, physical properties of the produced granulates are determined, i.e. the relationship between their density and the applied contents of the tested fillers. Furthermore, the study reports the results concerning longitudinal shrinkage, abrasion resistance and cold water absorption of injection molded tensile specimens.
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