Natural gas as an alternative fuel in engine applications substantially reduces both pollutant and greenhouse gas emissions. High pressure dual fuel (HPDF) direct injection of natural gas and diesel pilot has the potential to minimize methane slip from gas engines and increase the fuel flexibility, while retaining the high efficiency of a diesel engine. Speed and load variations as well as various strategies for emission reduction entail a wide range of different operating conditions. The influence of these operating conditions on the ignition and combustion process is investigated on a rapid compression expansion machine (RCEM). By combining simultaneous shadowgraphy (SG) and OH* imaging with heat release rate analysis, an improved understanding of the ignition and combustion process is established. At high temperatures and pressures, the reduced pilot ignition delay and lift-off length minimize the effect of natural gas jet entrainment on pilot mixture formation. A simple geometrical constraint was found to reflect the susceptibility for misfiring. At the same time, natural gas ignition is delayed by the early pilot ignition close to the injector tip. The shape of heat release is only marginally affected by the operating conditions and mainly determined by the degree of premixing at the time of gas jet ignition. Luminescence from the sooting natural gas flame is generally only detected after the flame extends across the whole gas jet at peak heat release rate. Termination of gas injection at this time was confirmed to effectively suppress soot formation, while a strongly sooting pilot seems to intensify soot formation within the natural gas jet.
In this paper, pilot-ignited high pressure dual-fuel combustion of a natural gas jet is investigated on a fundamental basis by applying two separate single-hole injectors to a rapid compression expansion machine (RCEM). A Shadowgraphy system is used for optical observations, and the combustion progress is assessed in terms of heat release rates (HRRs). The experiments focus on the combined influence of injection timing and geometrical jet arrangement on the jet interaction and the impact on the combustion process. In a first step, the operational range for successful pilot self-ignition and transition to natural gas jet combustion is determined, and the restricting phenomena are identified by analyzing the shadowgraph images. Within this range, the combustion process is assessed by evaluation of ignition delays and HRRs. Strong interaction is found to delay or even prohibit pilot ignition, while it facilitates a fast and stable onset of the gas jet combustion. Furthermore, it is shown that the HRR is governed by the time of ignition with respect to the start of natural gas injection—as this parameter defines the level of premixing. Evaluation of the time of gas jet ignition within the operability map can therefore directly link a certain spatial and temporal interaction to the resulting heat release characteristics. It is finally shown that controlling the HRR through injection timing variation is limited for a certain angle between the two jets.
In this paper, a multidimensional computational fluid dynamics (CFD) model coupled with detailed chemistry calculations was used to analyze dual-fuel combustion based on high pressure direct injection of natural gas. The main focus was to analyze the capability of predicting pressure curve and heat release rate (HRR) for different injection strategies. Zero-dimensional homogeneous constant volume reactor calculations were used to select a reaction mechanism for the temperature range below 800 K. As the best-performing mechanism, the Chalmers mechanism was chosen. To validate the numerical model, the setup was first split into a single gas injection and a single Diesel injection. They were validated individually using shadowgraphs obtained from a Rapid Compression Expansion Machine (RCEM). Diesel ignition timing and position in the combustion chamber were close to experimental results. Gas direct injection showed good agreement with regard to penetration and mixing. In the dual-fuel setup, the injection timing of natural gas was varied to create a first case with mainly diffusive combustion and a second case with mainly premixed combustion of natural gas. For both setups good agreement with pressure curve and heat release rate were achieved. A qualitative comparison of shadowgraphs with the density field highlights the important points to predict dual-fuel combustion.
An efficient computational fluid dynamics model for predicting high pressure dual-fuel combustion is one of the most essential steps in order to improve the concept, to reduce the number of experiments and to make the development process more coste-efficient. For Diesel and natural gas such a model developed by the authors is first used to analyze the combustion process with respect to turbulence chemistry interaction and to clarify the question whether the combustion process is limited by chemistry or the mixing process. On the basis of these findings a reduced reaction mechanism is developed in order to save up to 35% of computing time. The prediction capability of the modified combustion model is tested for different gas injection timings representing different degrees of premixing before ignition. Compared to experimental results from a rapid compression expansion machine, the shape of heat release rate, the ignition timing of the gas jet and the burnout are well predicted. Finally, misfiring observed at different geometric configurations in the experiment are analyzed with the model. It is identified that in these geometric configurations at low temperature levels the gas jet covers the preferred ignition region of the diesel jet. Since the model is based on the detailed chemistry approach, it can in future also be used for other fuel combinations or for predicting emissions.
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