Electrospinning is an effective process for synthesis of polymer fibers with diameters ranging between nanometers and micrometers by employing electrostatic force developed due to application of high voltage. The present work aims to develop an electrospinning system and optimize the process parameters for synthesis of Polyvinyl Acetate thin films used for gas and humidity sensors. Taguchi's Design of Experiment was adopted considering three main factors at three different levels for optimization of process parameters. The factors considered were flow rate (0.5, 0.6 and 0.7 ml/h), voltage (18, 19 and 20 kV) and spinneret to collector distance (8, 9, 10 cm) with fiber diameter as the response factor. The main effect plots and interaction plots of the parameters were studied to determine the most influencing parameter. Flow rate was the most significant factor followed by spinneret to collector distance. Least fiber diameter of 24.83 nm was observed at 19 kV, 0.5 ml/h flow rate and 8 cm spinneret to collector distance. SEM images revealed uniform fiber diameter at lower flow rate while bead formation increased monotonically with rise in flow rate.
This paper reports the fabrication of Cloisite-15A (C-15A)-dispersed polyvinylidene fluoride (PVDF) nanocomposite thin films by spin coating and their characterization for sensor applications. The effects of nanoclay, duration of ultrasonication and spinning speed on the morphology and properties of thin films were studied. The influence of these parameters on the amount of β-phase was analysed using Fourier transform infrared (FTIR) and X-ray diffraction (XRD) techniques. The influence of C-15A on the morphology and surface quality of thin films was analysed by scanning electron microscopy (SEM). Piezoelectric coefficient was measured at 110 Hz and 0.25 N. Contact angle was measured to assess the hydrophobicity of thin films. The β-phase of 82.97% was obtained in the specimens with 5 wt% C-15A, processed at 500 rpm and spun for 35 min. The piezoelectricity of the specimens increased from −18 to −25 pC N −1. Experiments were conducted as per L 16 orthogonal array.
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