Inverted planar structure perovskite solar cells (PSCs), due to their low-temperature precessing and lack of hysteretic problems, are attracting increased attention by researchers around the world. Fullerene derivatives are the most widely used electron transport materials (ETMs) in inverted planar perovskite solar cells, especially [6,6]-phenyl-C-butyric acid methylester (PCBM), which exhibits very good performance. However, to the best of our knowledge, the influence of adducts on fullerene-based PSCs performance has not been fully explored to date. In this work, two fullerene derivatives, 2,5-(dimethyl ester) C fulleropyrrolidine (DMEC) and the analogous C derivative (DMEC), were synthesized in high yield via a 1,3-dipolar cycloaddition reaction at room temperature and incorporated into CHNHPbI perovskite solar cells as electron transport materials. Possibly because the attached pyrrolidine ester groups are able to coordinate with the perovskite layer, the devices based on DMEC and DMEC achieved power conversion efficiencies (PCE) of 15.2% and 16.4%, respectively. Not only were both devices' efficiencies higher than those based on PCBM and PCBM, but their stabilities were also higher than those for PCBM-based devices. The results suggest that DMEC and DMEC are better alternatives than PCBM and PCBM for the ETMs in PSCs.
Purpose
Fused filament fabrication (FFF) technique using metal filled filaments in combination with debinding and sintering steps can be a cost-effective alternative for laser-based powder bed fusion processes. The mechanical behaviour of FFF-metal materials is highly dependent on the processing parameters, filament quality and adjusted post-processing steps. In addition, the microstructural material properties and geometric characteristics are inherent to the manufacturing process. The purpose of this study is to characterize the mechanical and geometric performance of three-dimensional (3-D) printed FFF 316 L metal components manufactured by a low-cost desktop 3-D printer. The debinding and sintering processes are carried out using the BASF catalytic debinding process in combination with the BASF 316LX Ultrafuse filament. Special attention is paid on the effects of build orientation and printing strategy of the FFF-based technology on the tensile and geometric performance of the 3-D printed 316 L metal specimens.
Design/methodology/approach
This study uses a toolset of experimental analysis techniques [metallography and scanning electron microcope (SEM)] to characterize the effect of microstructure and defects on the material properties under tensile testing. Shrinkage and the resulting porosity of the 3-D printed 316 L stainless steel sintered samples are also analysed. The deformation behaviour is investigated for three different build orientations. The tensile test curves are further correlated with the damage surface using SEM images and metallographic sections to present grain deformation during the loading progress. Mechanical properties are directly compared to other works in the field and similar additive manufacturing (AM) and Metal Injection Moulding (MIM) manufacturing alternatives from the literature.
Findings
It has been shown that the effect of build orientation was of particular significance on the mechanical and geometric performance of FFF-metal 3-D printed samples. In particular, Flat and On-edge samples showed an average increase in tensile performance of 21.7% for the tensile strength, 65.1% for the tensile stiffness and 118.3% for maximum elongation at fracture compared to the Upright samples. Furthermore, it has been able to manufacture near-dense 316 L austenitic stainless steel components using FFF. These properties are comparable to those obtained by other metal conventional processes such as MIM process.
Originality/value
316L austenitic stainless steel components using FFF technology with a porosity lower than 2% were successfully manufactured. The presented study provides more information regarding the dependence of the mechanical, microstructural and geometric properties of FFF 316 L components on the build orientation and printing strategy.
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